Tag Archive for stainless steel alternative

Electroplating from the Start

electroless-nickel-plated-componentElectroplating is a form of metal plating which is used by many industries in a range of capacities which include the aerospace, automotive, army, space, medical, electronic and engineering sectors, to name but a few.  It is useful due to the fact that it is so versatile and lends itself so because of its electrochemical process where metal ions in solution are bonded to metal substrates by means of electrodeposition.

Before Electroplating

Pre Electroplating, all parts must be thoroughly cleaned and then a process of chemical baths must be followed so that the parts can be prepared and activated so that the adhesion for the strong bond can take hold and become effective.  This is key in the electrodeposition process.  Many variables must be monitored closely during the electroplating bath process, such as the power supply which provides a direct flow of current to the parts in submerged.  This enables ions to be attracted to the surface of the metallic part evenly.  Every mole of electrons that are transferred to the part, allows one mole of metallic ions in the solution to adhere to the part during the bath process.  A chemical reaction can subsequently occur where the reduction and oxidation of ions takes place.

Types of Electroplating

Specialist plating facilities are able to plate a large array of different base materials to protect various surfaces.

Base materials for electroplating include:

  • Brass
  • Copper
  • Nickel
  • Stainless Steel
  • Nickel Silver

Surface finishes for electroplating include:

About Electroless Nickel Plating

Electroless nickel plating is a high quality but cost effective coating solution which can drastically extend the life expectancy of a stainless steel component.  This is due to the metal layer deposited by the electroless nickel coating creating an even thickness across the components surface, despite its shape.  This makes electroless nickel plating very popular in sectors such as the defence, health, automotive and aerospace industries.

NiTEC UK and You

NiTEC UK are a Derbyshire based company in the UK and are leading specialists in the plating industry.  We offer a large array of well-developed high-end techniques which are cost effective and readily available for you.  We have extensive experience of working for industries, including that of the aerospace, medical, army and automotive sectors and offer our services to the UK holistically, France, Germany, Holland and Brazil.  So, if you are interested or are in need of plating, such as electroless nickel plating, copper plating or heat treatments, then contact us today by calling our friendly and professional team on 0845 224 3571, email us at info@nitec-enp.co.uk or alternatively you can click here to be taken directly to our website and view the services we offer for yourself.

ABCD – Aluminium, Boron, Coating, Diamonds

Over the last decade, the demand for aluminium moulds has increased dramatically but consistently and apparently this shows no sign of slowing down, changing or ceasing all together.  Metal coatings are provided for a range of fabricated metal components, but the largest business currently is mould coating and plating.  Specifically the demand for aluminium itself is increasing.  This is because companies have begun to discover that that aluminium moulds can last longer, much longer, than what they were predicted.  The extra longevity of the aluminium moulds can be enhanced further if buyers opt for the mould to be plated with electroless nickel.  This is a cost effective way to extend the life of aluminium tooling and has become extremely popular with automotive suppliers.  Alternatives to aluminium coating or plating can be nickel boron plating and nickel diamond plating which are also popular but aluminium remains the optimum and is only set to continue growing in demand.

Nickel Boron Plating

Nickel boron is a surface deposit coating that can be applied to many different metals including stainless steel, aluminium and titanium.  It acts as a great alternative to chrome plating and has many benefits, which include extending wear and corrosion resistance.  The nodular structure of nickel boron reduces drag in aerodynamic and fluids in circumstances such as ship propellers, down-hole oil crude oil pumping equipment, automotive and truck transmissions and greaseless guns.

Nickel Diamond Plating

Nickel Diamond Plating is where electroless nickel deposits are combined with particles of diamonds.  Many substrates can be coated using this method such as carbon, aluminium, stainless steel and alloys.  Substrates, once coated in this, become extremely highly corrosion and wear resistant and therefore have a much increased lifespan.  Part maintenance and replacement costs are reduced dramatically, as are the costs for such.  This is a popular technique in industries such as textile industry, wood working tools, computer parts, paper handling equipment, automotive water pumps, chemical process pumps and gage blocks.nickel-diamond-plating-nitec

NiTEC UK, the Specialist Plating Company

NiTEC UK are leading specialist in the plating industry, specialising in electroless nickel plating and are based in Derbyshire, England.  We have a wide range of developed techniques available to provide high-end and cost effective services for you.  We have a great deal of experience working with companies in the automotive, aerospace and military industries and offer our services to the whole of the UK, France Holland, Brazil and Germany.

Call NiTEC UK today

If you are interested in finding out more about electroless nickel plating, nickel boron plating or nickel diamond plating, then why not get in touch without friendly and professional staff team today?  Call us today on 0845 224 3571, email us at info@nitec-enp.co.uk or you can go directly on to our website by clicking here.

5 Reasons to Choose Electroless Nickel Over Stainless Steel

electroless nickel plated componentDespite its name, stainless steel is not really fully stain proof. It doesn’t corrode, rust or stain easily with water as ordinary steel would do. But under conditions where there are low levels of oxygen, high levels of salt or poor circulation, stainless steel will stain and even corrode.

As experts in the process of electroless nickel plating, we have put together a list of 5 reasons why we feel that nickel plating components is a better choice than manufacturing them from stainless steel.

Superior Hardness and Corrosion Resistance

Stainless steel can be used in environments where corrosion resistance is important and where the levels of hardness of the metal are also important. However, electroless nickel plating mild steel can achieve the same effect, with properties of hardness and corrosion resistance actually exceeding the benefits offered by stainless steel.

Nickel Plating is Cheaper than Stainless Steel

Stainless steel is a lot more expensive than mild steel or cast iron that has been electroless nickel plated. It is far more cost effective to electroless nickel plate parts made of mild steel or cast iron for the ultimate levels of corrosion resistance.

Meet Engineering Specifications

Electroless nickel plating can be carried out to exceptionally high levels of quality so that it meets required engineering specifications. This means that you will have the peace of mind that your plated components will last indefinitely, effectively protected from corrosion and wear for years to come.

For more information about how we can fulfill your nickel plating requirements, or for advice on using electroless nickel plating an as alternative to stainless steel, please visit the Nitec website, or call our friendly team of staff on 0845 224 3571

Top 5 Industries Using Electroless Nickel Plating

offshore oilrigElectroless nickel is an incredibly useful plating technique. Its advantages include corrosion resistance, uniformity of coating, and wear resistance, which are desirable attributes to a number of industries and applications. Here at NiTEC, we’ve put together a selection of the top 5 industries using electroless nickel plating as a coating, including application examples.

The Oil and Gas Industry

Components used in the oil and gas industry, especially those that are exposed to off shore environments, demand a very high level of protection and corrosion resistance. Electroless nickel plated components for pipelines and valves within this field have been used successfully for years. Electroless nickel plating on steel has excellent resistance in marine environments.

Engineering

Electroless nickel deposits are great for protecting components made of steel, aluminium, brass and alloys from abrasive and corrosive wear. As long as the plating solution can circulate freely in order to come into contact with all surfaces, it’s possible to achieve a specified thickness and even coating on the even the most complicated shaped components.

The Automotive Industry

Applications for electroless nickel plating are in abundance within the automotive industry due to electroless nickel plating’s good corrosion and abrasion resistance. For example, the plates of a viscous clutch can be coated, the parts for ABS systems can be nickel plated, as well as fuel injection pumps and carburettors.

The Textile Industry

Electroless nickel plated components are frequently used in the textile industry. Electroless nickel plating is very hard and has a high level of abrasion resistance. Therefore, heat treated deposits of electroless nickel and the use of composite coatings are perfect for extending the working life of parts that are in contact with fast moving textile products.

The Chemical Industry

Electroless nickel coatings are suitable for many applications in the chemical industry. This is because the coating is resistant to a wide variety of chemicals. It is often possible to use electroless nickel plating as a substitute for stainless steel. For example, it can be used for stirrers, valves, reaction tanks and covers.

UK Based Electroless Nickel Plating

Our high quality electroless nickel plating service is the perfect solution for critical high-end engineering items such as those used in the engineering, automotive and oil and gas industries. For more information, please call NiTEC UK on 0845 224 3571 or email info@nitec-enp.co.uk

Nickel Plate Outdoor Metal Sculptures for Corrosion Resistance

As specialists in the electroless nickel plating process, we have previously worked with metal sculptor David Mach, and have nickel plated a few of his pieces. For example, we nickel plated his spaceman and gorilla sculptures which are both made from coat hangers.

nickel plated garden sculptureElectroless nickel can coat metal such as mild steel or stainless steel and make it last for years – that’s why the process of nickel plating is simply perfect for outdoor sculptures. Its corrosion resistance properties and its ability to withstand adverse weather conditions make it the perfect plating solution for metal garden sculptures, and any other sculpture that will be displayed outside.

Large Capacity Electroless Nickel Plating Tanks

The process of electroless nickel plating deposits a uniform coating on to whatever it is plating, and compared to stainless steel, it is also relatively cheap. Our huge nickel plating tanks that are big enough to accommodate very large pieces of sculpture, such as garden sculptures and bespoke pieces such as those plated for David Mach.

The main reason Mach decided on electroless nickel plating to plate his pieces was due to its excellent corrosion resistance and the assurance that gave him that the piece would look stunning for years to come, no matter where it was located. In fact, the corrosion resistance offered by electroless nickel plating is actually better than stainless steel!

A Great Alternative to Stainless Steel

Stainless steel is very resistant to corrosion, and can therefore be used when the levels of hardness of the metal are important. But using electroless nickel plating as an alternative to stainless steel has many advantages. Mild steel or cast iron with an electroless nickel coating is a much more cost effective way of achieving high levels of hardness and corrosion resistance.

The process of electroless nickel plating is a great way to prevent corrosion from occurring on outdoor sculptures made from metal. If you are interested in the process as a cheaper alternative to stainless steel, contact NiTEC on 0845 2243571 or email web@nitec-enp.co.uk and we’ll show you how much you can save.

Long Lasting Components with Increased Performance

The process of electroplating is very cheap and very popular. But many customers come to realise that nickel electroplating, chrome electroplating and stainless steel do not last as long as they had hoped. Their original goal with electroplating or using stainless steel may have been to reduce costs and ensure that the part stayed in good condition for the entirety of its life, but sadly this is not always the case.

Electroless nickel plated componentThe importance of plating components

Plating components is really important to ensure their longevity because it provides a barrier between the component and the atmospheric working conditions. If plating isn’t applied to end products, corrosion and wear will cause the functionality of the part to deteriorate very early on its life.

This often has a knock on effect to the unit it was assembled into as well, causing it to be much less effective and eventually unusable. But keeping your parts from failing doesn’t have to mean that you have to settle for expensive metal alloys, stainless steel, or an electroplated finish. You can use electroless nickel plating instead.

Why should I choose electroless nickel plating instead of electroplating or stainless steel?

The electroless nickel plating service from NiTEC UK is of an exceptionally high quality and meets the required engineering specifications. This means that you will have the peace of mind that your plated components will last indefinitely, effectively protected from corrosion and wear for years to come.

For more information about the process of electroless nickel plating and the benefits that it will have on the longevity of your components, call the NiTEC team on 0845 224 3571, email info@nitec-enp.co.uk or get in touch via our contact page.

Replace Stainless Steel with Electroless Nickel for Large Components

Stainless steel can be very expensive, especially when it is used on very large components. It can also be hard to find a source to cast large stainless steel components. A cost effective alternative to stainless steel is electroless nickel, therefore it is often used as a replacement on large parts. It is much more cost effective and time saving to make large components out of cast iron and then electroless nickel plate them to provide extra corrosion resistance.

Alternative to stainless steel

Electroless nickel is perfect for plating large machined parts that need to be resistant to corrosion. With electroless nickel, once the component has been plated, no more needs to be done to it.

But with conventional electro-deposit such as hard chrome or electrolytic nickel, they need to be machined after plating to hold dimensional accuracy. This re-machining on large, electroplated parts can cost hundreds to thousands of pounds.

Electroless nickel properties and characteristics often give it a significant advantage over conventional materials and methods. Here at NiTEC, the equipment and methods we use mean that even the most difficult large part can be plated correctly and consistently.

Hardness and corrosion resistance

When designing large parts, electroless nickel should be considered if hardness, corrosion resistance and wear are a concern. As leading specialists in the electroless nickel plating field, we have the facilities to plate large components, unlike small firms.

If you would like to find out how you can save money by using electroless nickel plating instead of stainless steel for large parts call the NiTEC team on 0845 224 3571, email info@nitec-enp.co.uk or get in touch via our contact page.