Tag Archive for rolls royce

UK Aircraft Engine Blade Casting Facility Opened by Rolls-Royce

As experts in metal finishes and plating techniques used in the aerospace industry, we were delighted to read the news about the new £110 million advanced blade casting facility which has been opened nearby in Rotherham. Rolls-Royce have opened the 50,000ft² facility, which is expected to produce more than 100,000 single crystal turbine blades a year, including high pressure (HP) and intermediate pressure (IP) single crystal blades.

New Technology and Modern Manufacturing Processes

Rolls-Royce plan to open the facility in 2017, and it is estimated to bring 150 new jobs into the region. Matthew Hancock, who is the UK Minister of State at the Department for Business, Innovation and Skills said: “This new facility will house the most advanced blade casting facility in the world, and is a truly remarkable feat of engineering. Our aerospace growth partnership has put in place a long-term industrial strategy for the whole aerospace industry, and this investment by Rolls-Royce in new technology and modern manufacturing processes is testament to the ongoing strength of this sector.”

The facility will make use of the manufacturing methods that have already been developed within Rolls-Royce and at the Coventry based Manufacturing Centre. The facility will include automated manufacturing techniques, including integrated wax fabrication lines, 3D structured light inspection and computed tomography (CT).

Turbine Blades for Trent, Rolls-Royce and Airbus

The new plant will produce turbine blades which will be used in various Trent aero engines, Rolls-Royce Trent XWB, which will power Airbus A350 XWB. Each Trent XWB engine requires 182 HP and IP turbine blades, which are 10cm in height and 300g in weight, and undergo 200 processes before being installed. The blades operate at temperatures of up to 200°, and are placed in a disc that rotates at over 12,000rpm. The turbine extracts energy from the engine’s combustor hot gas stream, and uses it to drive the fan and compressors.

UK Based Metal Plating Services

Here at us, we provide a range of metal finishing and metal plating services. Our high quality electroless nickel plating service is the perfect solution for critical high-end engineering items such as those used in the defence, healthcare, automotive andaerospace industries. For more information, please call us on our phone number or email info@metal-finishing-company.co.uk

Nickel Plating for the Oil and Gas Division of Rolls-Royce

Along with smaller customers such as metal sculptors and car restorers, us have also had the pleasure of working with international companies with very specific requirements. For example, we were recently asked to nickel plate a component for Rolls-Royce’s oil and gas division.

Onshore and Offshore Oil and Gas Applications

Rolls-Royce is a world-leading provider of power systems and services for use on land, at sea and in the air and operate in four global market sectors: civil aerospacedefense aerospace, marine and energy. They supply gas turbines, compressors and diesel power units to customers in over 80 countries worldwide.

Rolls-Royce’s energy business supplies gas turbines, compressors and diesel power units to customers around the world and is a world leader in the supply of power for onshore and offshore oil and gas applications. Not only that, they have more than 65 million hours of operating experience in oil and gas applications, 1,700 systems worldwide and over 650 units sold for offshore platform service.

The gas turbines supplied by Rolls-Royce provide the power that enables oil platforms to operate in some of the most hostile and remote locations of the world. This could be in temperatures ranging from -50°C in Canada and Russia in the winter, to more than 50°C in areas such as Africa and the Middle East in the height of summer.

Rolls-Royce’s compressor technology transports oil and gas across continents, with over 900 pipeline compressors installed on 35 pipelines in 24 countries. They also have over 700 barrel-type centrifugal compressors operating in various natural gas and process applications.

 

Corrosion and Wear Resistance for Oil and Gas Applications

us’s involvement in electroless nickel plating an oil and gas application for Rolls-Royce is a great achievement for us as a company. The oil and gas division at Rolls Royce operate with industry leading efficiency, therefore it’s a fantastic project to be a part of.

For more information about the ways in which us can help your company with exceptional corrosion and wear resistance for oil and gas applications, call the us team on our phone number, email info@metal-finishing-company.co.uk or get in touch via our contact page.