Tag Archive for nickel diamond plating

ABCD – Aluminium, Boron, Coating, Diamonds

Over the last decade, the demand for aluminium moulds has increased dramatically but consistently and apparently this shows no sign of slowing down, changing or ceasing all together.  Metal coatings are provided for a range of fabricated metal components, but the largest business currently is mould coating and plating.  Specifically the demand for aluminium itself is increasing.  This is because companies have begun to discover that that aluminium moulds can last longer, much longer, than what they were predicted.  The extra longevity of the aluminium moulds can be enhanced further if buyers opt for the mould to be plated with electroless nickel.  This is a cost effective way to extend the life of aluminium tooling and has become extremely popular with automotive suppliers.  Alternatives to aluminium coating or plating can be nickel boron plating and nickel diamond plating which are also popular but aluminium remains the optimum and is only set to continue growing in demand.

Nickel Boron Plating

Nickel boron is a surface deposit coating that can be applied to many different metals including stainless steel, aluminium and titanium.  It acts as a great alternative to chrome plating and has many benefits, which include extending wear and corrosion resistance.  The nodular structure of nickel boron reduces drag in aerodynamic and fluids in circumstances such as ship propellers, down-hole oil crude oil pumping equipment, automotive and truck transmissions and greaseless guns.

Nickel Diamond Plating

Nickel Diamond Plating is where electroless nickel deposits are combined with particles of diamonds.  Many substrates can be coated using this method such as carbon, aluminium, stainless steel and alloys.  Substrates, once coated in this, become extremely highly corrosion and wear resistant and therefore have a much increased lifespan.  Part maintenance and replacement costs are reduced dramatically, as are the costs for such.  This is a popular technique in industries such as textile industry, wood working tools, computer parts, paper handling equipment, automotive water pumps, chemical process pumps and gage blocks.nickel-diamond-plating-nitec

NiTEC UK, the Specialist Plating Company

NiTEC UK are leading specialist in the plating industry, specialising in electroless nickel plating and are based in Derbyshire, England.  We have a wide range of developed techniques available to provide high-end and cost effective services for you.  We have a great deal of experience working with companies in the automotive, aerospace and military industries and offer our services to the whole of the UK, France Holland, Brazil and Germany.

Call NiTEC UK today

If you are interested in finding out more about electroless nickel plating, nickel boron plating or nickel diamond plating, then why not get in touch without friendly and professional staff team today?  Call us today on 0845 224 3571, email us at info@nitec-enp.co.uk or you can go directly on to our website by clicking here.

5 Reasons to Choose a Composite Diamond Coating for your Nickel Plating Needs

composite diamond coatingNickel diamond coatings are a popular composite diamond coating which combine an electroless nickel deposit with fine particles of diamonds. This type of coating provides a practical and affordable solution to using the fantastic properties of diamond on the surface of components. As experts in the process of nickel diamond plating, we’ve put together our top 5 reasons to use a composite diamond coating for your nickel plating needs.

Can be used to Coat a Variety of Substrates

Nickel diamond plating can be used to coat a variety of substrates including metals such as carbon and tool steels, aluminium, alloys, copper, brass, bronze, stainless steel and titanium.

Increases the Lifespan of Coated Machinery Parts

Nickel diamond plating provides a highly corrosion and wear resistant coating. By providing maximum protection to the surface of the substrate, coated machinery parts have an increased lifespan. This helps to keep maintenance and related downtime due to the replacement of high wear parts to a minimum, reducing costs.

Uniformity of Coating

Due to the electroless chemical method of deposition, nickel diamond plating is able to cover surfaces with perfect uniformity. Therefore, regardless of the geometry of the component, the nickel diamond coating creates a uniform deposition on all areas of the part, even on recesses and holes.

Can be used for a Variety of Applications

Nickel diamond can be used for a huge range of applications across a variety of industries. Common applications include high speed machinery parts for the textile industry, wood working tools, computer parts, paper handling equipment, mechanical shaft shields for automotive water pumps and chemical process pumps and gage blocks.

Nickel Diamond Plating and Composite Diamond Coating Services

If you are interested in the process of nickel diamond plating, NiTEC can help. To make an enquiry or simply to have a chat with one of our friendly team about your requirements, call us on 0845 224 3571 or email info@nitec-enp.co.uk

 

5 Reasons to Choose NiTEC as Your Nickel Plating Company

electroless nickel plating companyHere at NiTEC, we are leading specialists in the electroless nickel plating process. As a specialist plating company we have developed a wide range of techniques and we are able to provide a high-end, cost-effective service. Here are 5 reasons why you should choose NiTEC as your nickel plating company.

1. Worldwide Plating Services

Our metal plating services are not just limited to the UK, we are also able to service Europe and the rest of the world. Our worldwide plating and delivery service can provide customers with accurate quotes based on drawings that have been emailed to us, making the process hassle free and convenient for customers all over the world.

2. Wide Range of Metal Plating Services

Our Chesterfield based metal plating factory carries out a wide range of metal plating and metal finishing services. We can offer our customers a comprehensive range of surface treatments including electroless nickel plating, diffused nickel plating, copper plating, nickel boron plating, nickel diamond plating, tin plating, aqua blasting, heat treatment and shot blasting. Our equipment and experience enable us to process all ferrous substrates, including plating stainless steel, copper and its alloys, and aluminium alloys.

3. Onsite Laboratory

Here at NiTEC UK, we have a laboratory on site that allows us to ensure that all our processes are very closely controlled. We specialise in the testing, validation and certification of specific customer requirements associated with the plating industry. Services available in our lab include salt spray testing, kesternich testing, hardness testing, phosphorus content testing and micro section testing.

4. Highly Experienced Staff

We have more than 30 years’ experience in the plating industry, and have, therefore, developed a wide range of techniques.  All our line staff are time served in their own disciplines, meaning that every job is managed by personnel with a knowledge and understanding of the specialist process of electroless nickel plating.

5. Flexible Approach and Wide Range of Capabilities

NiTEC have a very flexible approach to customer requirements. We are able to take on jobs of all sizes; no job is too large or too small for us as a plating company. We regularly electroless nickel plate components from small pins and connectors to large castings weighing up to 25 tonnes. The shape and volume of our processing can also be changed to accommodate our customer needs.

Metal Plating Company in Chesterfield, UK

To find out more about our metal plating services, please call the NiTEC team on 0845 224 3571, email info@nitec-enp.co.uk or get in touch via our contact page.

Types of Electroless Nickel Plating and the Different Benefits of Each

As experts in the process of electroless nickel plating, we offer a range of metal plating services which all have different properties. Here’s a guide to our main services, including the benefits of each.

electroless nickel plated componentLow Phosphorus Electroless Nickel Plating

A low phosphorus electroless nickel coating typically contains 2.5% phosphorus. This produces a very uniform porous free coating which uniformly covers the complete surface of the component, including inside recesses. It has excellent corrosion resistance in alkaline conditions, but the coating is relatively soft, below 235VPN, and is therefore not particularly wear resistant.

Medium Phosphorus Electroless Nickel Plating

Medium phosphorus solutions contain between 6 and 10% phosphorus and produce a coating which effectively combines intermediate hardness with good corrosion resistance. Medium phosphorus coatings deposit rapidly and produce a bright or semi-bright coating.

High Phosphorus Electroless Nickel Plating

High phosphorus electroless nickel typically contains a phosphorus content of between 10-12%, making it ideal for applications where a uniform, hard and highly corrosion resistant coating is required. Other advantages include low porosity, pit-free deposits and a very stable and robust coating.

nickel ptfe plated componentNickel PTFE Plating

Nickel PTFE plating is a unique plating solution that combines the hardness of electroless nickel with the lubricity of Polytetrafluoreothylene (PTFE). Its properties of low friction wear and self lubrication make it an excellent choice for sliding wear applications, and instances where conventional lubricants would be harmful to components.

Nickel Boron Plating


Nickel boron
is a surface deposit coating that can be applied to a wide range of metals including steel, stainless steel, nickel alloys, aluminium, cobalt alloys, copper alloys, and titanium. It is a great alternative to chrome plating and has many benefits, including excellent wear and corrosion resistance. It is also resistant to fretting and galling, resistant to abrasion, ductile, solderable and has excellent rigidity.

Nickel Diamond Plating

nickel diamond platingThe features of nickel diamond plating enable it to provide a highly corrosion and wear resistant coating. Due to the electroless chemical method of deposition, nickel diamond plating is able to cover surfaces with perfect uniformity. Therefore, regardless of the geometry of the component, the nickel diamond coating creates a uniform deposition on all areas of the part, even on recesses and holes. Nickel diamond plating has many other benefits which make it a superior choice of coating, including hardness and increased thermal transfer.

Electroless Nickel Plating Service

Contact us today on 0845 224 3571 or email us at info@nitec-enp.co.uk to talk through your electroless nickel plating requirements. We are able to talk you through the different services that we offer, and provide more details on the benefits of each one.

How to Choose the Perfect Electroless Nickel Coating for your Needs

electroless nickel composite coatingThere are a variety of considerations to be addresses before you can decide which type of electroless nickel plating will best suit the specifications of your metal plating requirements.

 

What Will the Part Be Used For?

One of the first considerations when choosing a plating method is the industrial application of the part. By determining what it will be used for, a list of requirements or traits that are needed from the metal coating can be established. For example, does the part require conductivity, or good adhesion properties?

What Sort of Environment Will it Function In?

The characteristics of the environment that the component will be used in should be considered before a decision is made on the type of metal coating that would be most appropriate. Corrosion resistance will be an important factor here, and determining the quantity of atmospheric testing that is needed for the required function is imperative.

How Hard Does it Need to Be?

The required hardness of the coating needs to be quantified in order to establish which type of electroless nickel coating would be most appropriate. Our hardness testing facilities use the Vickers hardness test to ensure that parts meet the required specifications.

Types of Electroless Nickel Coatings

Here at NiTEC, we provide a range of electroless nickel coating types to suit a variety of applications including the following:

  • High Phosphorus Electroless Nickel Plating
  • Medium Phosphorus Electroless Nickel Plating
  • Low Phosphorus Electroless Nickel Plating
  • Electroless Nickel PTFE Plating
  • Nickel Boron Plating
  • Nickel Diamond Plating

Electroless Nickel Plating Company

As experts in the process of elecrtroless nickel plating, the experienced professionals at NiTEC will be able to talk you through a series of questions in order to determine which one would best suit your needs. Call the NiTEC team on 0845 224 3571, email info@nitec-enp.co.uk or get in touch via our contact page.

The History of Electroless Nickel Plating

The process of plating metal, including nickel plating, has been used to strengthen metal against corrosion and wear for hundreds of years. It has also been used to enhance the appearance of metal, which otherwise may be quite dull and not so pleasing on the eye. There are various methods of plating that have been used over the years, and still are today, including electric and chemical methods of dispersing the layer of metal coating onto a substrate.

An Historical Overview of Electroless Nickel Plating

The electroless nickel plating of metallic nickel from an aqueous solution in the presence of hypophosphite first occurred as a chemical accident by Wurtz in 1844. Progress in the field of electroless nickel plating didn’t progress much until after World War Two, when in 1946, Brenner and Riddell developed a process for plating the inner walls of tubes with nickel-tungsten alloy, which was derived from the citrate based bath using an insoluble anode, bringing out the unusual reducing properties of hypophosphite.

An Alternative Process to Conventional Electroplating

early electro platingDuring the 1954-59 period, Gutzeit at GATC (General American Transportation Corporation) worked on full scale development of electroless plating by chemical reduction alone, as an alternate process to conventional electroplating.

A study was then conducted in 1966, in which the co-deposition of particles was carried out for electrodepositing Ni-Cr by Odekerken. The study revealed that an intermediate layer consisting of finely powdered particles such as aluminium oxide and polyvinyl chloride (PVC) resin were distributed within a metallic matrix.

This meant that a layer in the electroless coating was composite, but that other parts of it were not. The first commercial application of their work occurred in 1981, when they used the electroless Ni-SiC coatings on the wankel internal combustion engine and another commercial composite incorporating polytetrafluoroethylene (Ni-P-PTFE).

The Co-Deposition of Diamond and PTFE Particles in Electroless Nickel Plating

The co-deposition of diamond and PTFE particles was proven to be more difficult, and The feasibility to incorporate the fine second phase particles, in submicron to nano size, within a metal/alloy matrix has initiated a new generation of composite coatings.

Composite Coatings of Electroless Nickel

Here at NiTEC UK, we provide a number of electroless nickel composite coatings including nickel diamond plating, nickel PTFE and nickel boron. For more information about the composite nickel coatings offered by NiTEC UK, contact us on 0845 224 3571 or email us at info@nitec-enp.co.uk. Our staff will formulate the right solution for your application, providing advanced nickel composite plating services to meet your needs.

Composite Coatings of Electroless Nickel Plating

The chemical makeup of electroless nickel can be specially tailored to obtain the maximum coating performance for the requirements of particular applications. Composite electroless nickels incorporate distinct properties into the deposit in order to impart a specific property onto the component, and are used in a variety of industries. Here at NiTEC UK, we provide a number of electroless nickel composite coatings including nickel diamond plating, nickel PTFE and nickel boron.

electroless nickel composite coatingElectroless Nickel and PTFE Composite Coating

A Ni-PTFE composite coating combines the properties of electroless nickel with Polytetrafluoreothylene (PTFE). Electroless nickel coatings are typically very hard, and PTFE is good for its lubricity, therefore combining the two produces a very useful coating for several industries including automotive, machinery, and engineering. Nickel PTFE has properties of low friction wear and self lubrication which make it an excellent choice for sliding wear applications, and instances where conventional lubricants would be harmful to components.

Nickel Boron Composite Coating

Electroless nickel can also be combined with boron as an alternative to chrome plating, producing a coating that is excellent wear and corrosion resistance properties. A composite coating of electroless nickel and boron will reduce the drag and friction of surfaces that slide up against each other. Also, its nodular surface allows it to dissipate heat efficiently.

Nickel Diamond Composite Coating

As the name suggests, nickel diamond coatings combine an electroless nickel deposit with fine particles of diamond. Using diamond particles in this way is a really cost effective method of utilising the benefits of diamond on the surface of a component, providing a highly corrosion and wear resistant coating.

Electroless Nickel Composite Plating Services

For more information about the composite nickel coatings offered by NiTEC UK, contact us on 0845 224 3571 or email us at info@nitec-enp.co.uk. Our staff will formulate the right solution for your application, providing advanced nickel composite plating services to meet your needs.

Latest News: New Services Available at NiTEC

electroless nickel plating logoAs experts in a variety of metal finishing processes and techniques, including electroless nickel plating, diffused nickel plating and copper plating, NiTEC have recently added a few new services to our already comprehensive range.

The processes of nickel boron plating, nickel diamond plating and tin plating are now also available, as well as an aqua blasting service.

As readers of our blog will know, we posted an update in January informing the public of our new factory extension, creating 3,000 square foot of space and 5 new jobs at NiTEC. The extension has allowed us to install a 7th electroless nickel plating line and offer the new services listed above to expand our repertoire and provide customers with a wide variety of metal plating and metal finishing techniques.

Nickel Boron Plating Service

Nickel boron plating can be applied to variety of different metals and is a great alternative to chrome plating. Among its many benefits are excellent wear and corrosion resistance.

Nickel Diamond Plating Service

Nickel diamond plating combines an electroless nickel deposit with fine particles of diamonds. The use of diamond particles contained within an electroless nickel coating offers a practical and affordable way to utilise the properties of diamond on the surface of components.

Tin Plating Service

Tin plating is an industrial process which involves the coating of metal objects with a thin layer of tin. It can be used for the protection of both ferrous and non-ferrous surfaces and can increase the performance and durability of any object it is added to, improving its corrosion resistance at the same time.

Aqua Blasting

Also known as vapour blasting; this wet-blasting process is perfect for gently eradicating surface dirt and grime from metal components. It permits the non-aggressive cleaning of a surface to produce a satin finish on a number of metal materials – which resultantly won’t pick up marks after treatment.

Metal Plating Service Chesterfield

Here at NiTEC, we have more than 30 years of experience specialising in a wide range of metal plating techniques. For more information about our new services including tin plating, nickel boron plating, aqua blasting and nickel diamond plating, please call us on 0845 224 3571 or email info@nitec-enp.co.uk

NiTEC Announce New Nickel Diamond Plating Service

NiTEC are pleased to announce the latest of our new metal plating services available; nickel diamond plating!

We’ve got a wealth of experience in the processes of electroless nickel platingcopper plating and metal finishing, so nickel diamond plating is a natural extension of our quality range of services.

What is Nickel Diamond Plating?

nickel diamond plating

Nickel diamond plating combines an electroless nickel deposit with fine particles of diamonds.

A variety of substrates can be coated using nickel diamond, including metals such as carbon and tool steels,  aluminium, alloys, copper, brass, bronze, stainless steel, and titanium.

The use of diamond particles contained within an electroless nickel coating offers a practical and affordable way to utilise the properties of diamond on the surface of components.

Common Applications of Nickel Diamond

Nickel diamond can be used for a huge range of applications across a variety of industries. Common applications include the following:

  • Machinery parts for the textile industry
  • Wood working tools
  • Computer parts
  • Paper handling equipment
  • Mechanical shaft shields for automotive water pumps and chemical process pumps
  • Gage blocks

What are the Features of a Nickel Diamond Coating?

Nickel diamond coatings provides a highly corrosion and wear resistant coating. By providing maximum protection to the surface of the substrate, coated machinery parts will have an increased lifespan. This helps to keep maintenance and related downtime due to the replacement of high wear parts to a minimum, reducing costs.

Due to the electroless chemical method of deposition, nickel diamond plating is able to cover surfaces with perfect uniformity. Therefore, regardless of the geometry of the component, the nickel diamond coating creates a uniform deposition on all areas of the part, even on recesses and holes.

Key Benefits of Electroless Nickel Diamond Plating

Nickel diamond plating has many benefits which make it a superior choice of coating, including the following:

  • Excellent wear resistance
  • Excellent hardness
  • Enhanced corrosion resistance
  • Increased thermal transfer
  • Conformity to complex geometries
  • Can be applied to all common metals and alloys
  • Can be used to cover entire surfaces or selected areas

Contact NiTEC UK for Nickel Diamond Plating Services

If you are interested in the process of nickel diamond plating, NiTEC can help. To make an enquiry or simply to have a chat with one of our friendly team about your requirements, call us on 0845 224 3571 or email info@nitec-enp.co.uk