Tag Archive for metal plating company

Copper Plating and the Use of Copper Balls

copper-plating-process-nitec-ukCopper balls have been specially designed to aid the quality of electroplating.  The balls are 25mm, 31mm, 40mm or 50mm in diameter and are made up of 99.9% copper and between 0.04 and 0.06% phosphorus.  They enable the quality of copper plating to be heightened.  This is due to them being able to give free flowing material which dramatically reduces the development of sludge during the process of plating.  This is their sole purpose.  It is also useful that they are able to reduce sludge development because this extends the anode baskets life because the sludge does not erode them.

Successful Copper Plating

The anodes are created using the purest of copper which is oxygen free.  The anodes must be made out of oxygen free copper so that the correct phosphorus content occurs for the electroplating process to be successful.  This process is watched and monitored strictly for quality control and this highly automated process creates a product of great uniformity and high quality of plating.

Why Choose Copper Plating?

Copper plating is functional and decorative.  It is well known for being an excellent conductor.  The deposited layer which is left when copper plating occurs is very bright and levels well.  Copper plating is often used in Medical settings or laboratories due to it being able to kill off bacteria naturally without need for any chemical assistance.  In reference to its decorative flare – this is due to its highly polished copper-pink appearance.  Lacquers can be applied so as to prevent tarnish from building up on the copper plating if it is solely intended for decorative use.

Contact NiTEC UK Today

If you or your business are interested in copper plating, or other plating methods, such as electroless nickel plating or diffused nickel platingheat treatment or have a special project which requires specialist assistance, then why not contact NiTEC UK?  We are Derbyshire based, leading specialists in the plating industry who offer a wide range of well-developed, tried and tested techniques which are not only high-end but also cost effective.  We have experience of working for the aerospace, medical, army and automotive industries, to name but a few and offer our services to the whole of the UK, Germany, France, Brazil and Holland.  Call us today on 0845 224 3571 or alternatively you can email us at info@nitec-enp.co.uk

 

What to Consider before you Electroplate

tin-plating-company

Are you thinking about having parts electroplated?  Here are the most important things you need to take in to consideration before and during the process…

What should you consider Pre Electroplating?

 

  • Nesting

Electroplating involves electrical and chemical reactions on the surface of the part you are wanted to be plated, so exposure is crucial to the result of the final product.  Parts which are nesting will lack adhesion and therefore coverage on the final product.

  • Tolerance

The tolerance on vital dimensions on the part in question should be designated with the plating thickness in mind.  This is should be accounted for when the pieces are ready for assembly after the products have been through the chemical process.

  • Environment and exposure

What is your product going to be exposed to?  A high amount of friction, heat or sea spray?  This is essential for negotiating the thickness of the necessary plating required to maintain the resistance, corrosion and rust protection of the part in question.

  • Geometry

Electroplating involves using a current in order for the reaction to be initiated on the surface of a part, which means that the geometry of the parts surface will influence the distribution of electroplating across the surface.  This is called current density.  It is normal that plating builds up in parts which have sharp corners, bends and threads but it can be prevented if specialists use advanced plating processes.

  • Drainage

The preparation of the surface of a part needing plating must be correct so that the inside surfaces of a part will be sufficiently covered when the process is completed.  This is so that the plating will have the correct bond strength for plating to have been carried out correctly and for the part to have ultimate protection and increase its longevity.  This, for some parts, may mean they need to have a weep hole create during their design phase, so that this can be achieved.

  • Usage

It must be clear what your intended use is for the part you are needing plating.  Make it clear to your specialists what the use and required characteristics are of the part.  Important features include conductivity, low friction, high strength, corrosion resistance, wear, exposure to sea spray or water etc.  This will determine which metal your part is made from (eg. Copper, Nickel, Tin, etc), how your part should be finished and plated.

 

NiTEC UK and You

 

NiTEC UK are a Derbyshire based company and we are leading specialists in the plating industry.  We offer an array of well-developed, high-end techniques which are cost effective and reliable.  We have extensive experience working for industries, such as aerospace, medical, army and automotive and offer our services to the UK, France, Germany, Holland and Brazil.  If you need plating services such as electroless nickel plating, copper plating or heat treatments, then contact us today by calling our friendly and professional team on 0845 224 3571, email us at info@nitec-enp.co.uk or alternatively you can click here to be taken directly to our website and view the services we offer for yourself.

 

Electroplating from the Start

electroless-nickel-plated-componentElectroplating is a form of metal plating which is used by many industries in a range of capacities which include the aerospace, automotive, army, space, medical, electronic and engineering sectors, to name but a few.  It is useful due to the fact that it is so versatile and lends itself so because of its electrochemical process where metal ions in solution are bonded to metal substrates by means of electrodeposition.

Before Electroplating

Pre Electroplating, all parts must be thoroughly cleaned and then a process of chemical baths must be followed so that the parts can be prepared and activated so that the adhesion for the strong bond can take hold and become effective.  This is key in the electrodeposition process.  Many variables must be monitored closely during the electroplating bath process, such as the power supply which provides a direct flow of current to the parts in submerged.  This enables ions to be attracted to the surface of the metallic part evenly.  Every mole of electrons that are transferred to the part, allows one mole of metallic ions in the solution to adhere to the part during the bath process.  A chemical reaction can subsequently occur where the reduction and oxidation of ions takes place.

Types of Electroplating

Specialist plating facilities are able to plate a large array of different base materials to protect various surfaces.

Base materials for electroplating include:

  • Brass
  • Copper
  • Nickel
  • Stainless Steel
  • Nickel Silver

Surface finishes for electroplating include:

About Electroless Nickel Plating

Electroless nickel plating is a high quality but cost effective coating solution which can drastically extend the life expectancy of a stainless steel component.  This is due to the metal layer deposited by the electroless nickel coating creating an even thickness across the components surface, despite its shape.  This makes electroless nickel plating very popular in sectors such as the defence, health, automotive and aerospace industries.

NiTEC UK and You

NiTEC UK are a Derbyshire based company in the UK and are leading specialists in the plating industry.  We offer a large array of well-developed high-end techniques which are cost effective and readily available for you.  We have extensive experience of working for industries, including that of the aerospace, medical, army and automotive sectors and offer our services to the UK holistically, France, Germany, Holland and Brazil.  So, if you are interested or are in need of plating, such as electroless nickel plating, copper plating or heat treatments, then contact us today by calling our friendly and professional team on 0845 224 3571, email us at info@nitec-enp.co.uk or alternatively you can click here to be taken directly to our website and view the services we offer for yourself.

Wheelie Fallen in Love with Copper Plating

copper-plating-process-nitec-uk

It has recently appeared in the news that Ted Baker have teamed up with the famous bicycle producers, Quella.  Together, they are set to create three stylish bespoke models which are predicted to outdo Santander Cycles.  Each of these three new bicycle structures feature copper plating, steel frame, and will have a Brooks England leather saddle.  The bikes will be available in red, green and blue and have been named after fish due to the bikes being inspired by the ability salmon have to swim upstream – Redfinn, Bluetail and Greengill – Well, for the £1,995, you’d expect a pretty name, wouldn’t you!

About Copper Plating

Copper plating is used for both functional and decorative reasons.  Traditionally, it is used for electroforming but can also be used for Electro Magnetic Interference (EMI) and Radio Frequency Interference (RFI) shielding purposes.  The reasons for this are because copper is a brilliant conductor and its deposits from copper plating are very bright.  It also has excellent levelling properties and naturally kills bacteria which is why it is used so frequently in laboratories to plate medical equipment.  The aesthetics of copper plating are used due to its bright, highly polished copper-pink appearance which can be lacquered in order to prevent the copper plating from becoming tarnished if it is intended only for decorative purposes.

NiTEC UK – Copper Plating Suppliers

Here at NiTEC UK, we are experts in the process of copper plating as well as the process of electroless nickel plating (ENP).  We have a friendly and professional team, who are happy to help you with any query you may have.  If you have any questions regarding copper plating, electroless nickel plating or any other of our services or if there is something you or your business would like to find out more about, contact us today on 0845 224 571, email us at info@nitec-enp.co.uk or alternatively you can click here to go directly to our website.  As another option, you could use the following links to go directly to information most frequently asked for regarding the services we provide, such as diffused nickel platingcopper platingshot blasting and heat treatment.

The Future’s Bright, The Future’s NiTEC

LED_lights

2008 saw the beginning of the EU process which took four years to put in to place, preventing incandescent light bulbs from being sold.  This was because they performed inadequately and were not eco-friendly due to the high amount of electricity they consumed.  The LED has therefore taken its place on our supermarket shelves, as they are proven to be much more efficient.

Plating Industries

The electronic and automotive industries, as well as most British households and road engineers for road lighting applications, are using LED lights.  The LED substrate can be silver plated either conventionally by rack or less conventionally by reel-to-reel plating procedures.  Plating differs depending on the thickness, and ranges from 20 to 150 A/dm², normally.

Bright Lights

How are LED lights so bright?  This is due to a low free-cyanide silver process which contains brightener additives.  This creates high luminosity.  These LEDs are much more eco-friendly, cost effective and use a fraction of the amount of electricity of an incandescent light bulb.

Heat Treatment gets the Deep Treatment

The silver deposits used to plate the LEDs were initially heated for 60 minutes at 200° and then for 120 minutes at the lower temperature of 170°C but it was quickly identified that significant reflectivity was lost during this.  So it was decided that a post-dip was going to be used in order to prevent the reflectivity loss, in the form of an aqueous treatment post heat treatment.  This seems to have worked, having been tested on multiple different types of nickel, at higher temperatures and with the nickel being treated for shorter lengths of time (up to 1 minute), as the GAM measurements do not diminish dramatically at all.  Thus, proving the effectiveness of the combination of plating, heat treatment and the post-dip aqueous treatment as a trio.

Contact NiTEC UK Today

If you or your business are interested in plating, such as electroless nickel plating or diffused nickel plating, heat treatment or have a special project which you require specialist assistance with, then why not get in touch with NiTEC UK?  We are Derbyshire based, leading specialists in the plating industry who can offer you a wide range of well-developed techniques which are not only high-end but also cost effective.  We have experience of working for the aerospace, medical, army and automotive industries, to name but a few and offer our services to the whole of the UK, Germany, France, Brazil and Holland.  Why not get in touch with us today on 0845 224 3571 or alternatively you can email us at info@nitec-enp.co.uk

Top 3 Reasons to Use Aqua Blasting as Your Metal Cleaning Method of Choice

Aqua BlastingAs experts in metal finishing and metal plating, NiTEC UK have recently expanded our services to include aqua blasting, or vapour blasting, as it is sometimes called. This wet blasting process has many great advantages, including the ability to effectively and gently eradicate surface dirt and grime from metal components. Here are 3 reasons to choose aqua blasting as your metal cleaning method of choice.

Aqua Blasting Leaves the Underlying Surface Smooth

The process permits non-aggressive surface cleaning in order to produce a satin finish on a wide range of metals. Aqua blasting cleans by the flow of water and not impact, and the water acts a lubricant between the media and the component. It involves the use of a non-ferrous media; which is subsequently mixed with water to result in an extra-smooth finish once the process has been carried out. That is possible thanks to the flow of a water-borne abrasive.

Unlike shot blasting, and other blasting methods which actually move the surface material from the components, the process of aqua blasting is non-intrusive. It is, therefore, suitable for delicate parts and soft metal. Aqua Blasting is commonly used when a fine finish is required for aluminium, alloys, steel and many other metals; including bronze, magnesium, titanium, brass and copper.

Critical Dimensions of the Part are Not Affected

Another benefit to aqua blasting is that the water used in the process acts like a protective buffer. This means that the emulsion is able to effectively lift off any grime, all the while leaving the underlying surface intact. That means that there will be no alteration to the dimensions of the treated part, eradicating the need for post treatment plating etc.

Aqua Blasting is Useful for a Variety of Needs

In addition to its gentle cleaning properties, aqua blasting is a process that can also be used for the removal of carbon deposits, and the removal of paint, rust, carbon, and similar deposits in engineering industries. It can also be used as a method of surface preparation prior to bonding, re-painting or re-coating.

Aqua Blasting and Vapour Blasting Service Chesterfield, Derbyshire

To find out more about our aqua blasting service, as well as a range of our other metal plating and metal finishing services, call NiTEC UK on 08452243571 or email info@nitec-enp.co.uk.

5 Reasons to Choose NiTEC as Your Nickel Plating Company

electroless nickel plating companyHere at NiTEC, we are leading specialists in the electroless nickel plating process. As a specialist plating company we have developed a wide range of techniques and we are able to provide a high-end, cost-effective service. Here are 5 reasons why you should choose NiTEC as your nickel plating company.

1. Worldwide Plating Services

Our metal plating services are not just limited to the UK, we are also able to service Europe and the rest of the world. Our worldwide plating and delivery service can provide customers with accurate quotes based on drawings that have been emailed to us, making the process hassle free and convenient for customers all over the world.

2. Wide Range of Metal Plating Services

Our Chesterfield based metal plating factory carries out a wide range of metal plating and metal finishing services. We can offer our customers a comprehensive range of surface treatments including electroless nickel plating, diffused nickel plating, copper plating, nickel boron plating, nickel diamond plating, tin plating, aqua blasting, heat treatment and shot blasting. Our equipment and experience enable us to process all ferrous substrates, including plating stainless steel, copper and its alloys, and aluminium alloys.

3. Onsite Laboratory

Here at NiTEC UK, we have a laboratory on site that allows us to ensure that all our processes are very closely controlled. We specialise in the testing, validation and certification of specific customer requirements associated with the plating industry. Services available in our lab include salt spray testing, kesternich testing, hardness testing, phosphorus content testing and micro section testing.

4. Highly Experienced Staff

We have more than 30 years’ experience in the plating industry, and have, therefore, developed a wide range of techniques.  All our line staff are time served in their own disciplines, meaning that every job is managed by personnel with a knowledge and understanding of the specialist process of electroless nickel plating.

5. Flexible Approach and Wide Range of Capabilities

NiTEC have a very flexible approach to customer requirements. We are able to take on jobs of all sizes; no job is too large or too small for us as a plating company. We regularly electroless nickel plate components from small pins and connectors to large castings weighing up to 25 tonnes. The shape and volume of our processing can also be changed to accommodate our customer needs.

Metal Plating Company in Chesterfield, UK

To find out more about our metal plating services, please call the NiTEC team on 0845 224 3571, email info@nitec-enp.co.uk or get in touch via our contact page.

UK Industrial Output Increased by Rise in Oil and Gas Extraction

 

The UK’s industrial sector has received a significant boost thanks to an increased output of oil, gas and manufacturing. The Yorkshire Post has reported that industrial output grew at its fastest rate in six months in March, after an unexpected bounce in oil and gas extraction.

offshore oilrigOfficial data from the Office for National Statistics has showed that industrial output rose 0.5% in March, after creeping up by only 0.1% in February. This is the strongest growth since September, and has exceeded leading economists’ forecast of that it would remain the same.

Oil and Gas Extraction

Oil and gas extraction rose to 4.9%, which was its fastest rate since February 2014. Falling oil prices and rising production costs as North Sea oil gets scarcer had previously contributed to a general downward trend.

Britain’s economy grew by 2.8% in 2014, the fastest growth rate of any big advanced economy. It did lose pace in the first quarter of 2015 when total output rose by just 0.3%. However, recent data shows that manufacturing output rose by 0.4% after upwardly revised growth of 0.5% in February, which was slightly faster than expected.

Marine Corrosion Protection for the Oil and Gas Industry

Here at NiTEC UK, we carry out a significant amount of metal plating work for parts and components to be used in the oil and gas industries. A common requirement for plated components used in these industries is their ability to resist corrosion for a substantial amount of time, especially in subsea conditions.

Our commitment to research and development allowed us to create SeaTEC100, a metal coating that protects mild steel from salt spray corrosion and marine corrosion for an extensive period of time. SeaTEC 100 has been independently tested to withstand salt spray conditions for over 25,000 hours, a period of time that is unprecedented within the engineering industry.

Metal Plating for Oil and Gas Applications

We provide a range of metal finishing and metal plating services for both onshore and offshore oil and gas applications. For more information about corrosion resistant coatings, please call NiTEC UK on 0845 224 3571 or email info@nitec-enp.co.uk

7 Advantages of Electroless Nickel Coatings

For engineers looking to protect parts from wear, friction and corrosion, electroless nickel plating offers a range of advantages.

1. Effective Barrier Coating

Electroless nickel coatings are often less porous than electroplated nickel and hard chrome, providing an effective barrier of corrosion protection to steel. It can also be applied with none or little compressive stress, therefore making it gentle in application.

electroless nickel plating company uk2. Hardness

Electroless nickel coatings can reach up to 1000 VHN with the appropriate heat treatment and provide an excellent hard coating for light metals.

3. Wear Resistance

This type of coating has excellent wear resistance properties, and can, therefore, extend the life of a part or component. As parts can be used for longer, plating components with electroless nickel means that money can be saved on repairs and replacements, and the impact on the environment can be reduced.

4. Uniform Deposit

The process of electroless nickel plating provides flexibility of thickness and volume of the plating on metal surfaces. It can also be used to easily fill recesses or pits in the metal surface, resulting in a uniform deposit and surface finish. This means that a wide variety of industrial parts can be plated, including oil field valves, pumps, drive shafts, electrical and mechanical tools, and engineering equipment etc. The uniformity of electroless nickel coatings also means that close tolerances can be adhered to.

5. Natural Lubricity

Electroless nickel plating has natural lubricity, and has excellent release and anti-galling properties.

6. No Electricity Needed

Electroless nickel plating does not need any electricity; therefore the process can be completed in a more controlled environment with less equipment than traditional electroplating.

7. Cost Effective

Electroless nickel plating is a much more cost effective way of plating metal, requiring fewer coats to produce a strong, high quality coating. Also, the reduction in equipment and time needed for the process in comparison to electroplating makes it an efficient, cost effective process. Electroless nickel plated mild steel is also an excellent replacement for more expensive materials.

UK Based Electroless Nickel Plating Company

For more information about electroless nickel plating and how it can be used to benefit your business, visit the Nitec website, call our friendly staff for advice on +44 (0)845 224 3571 or email web@nitec-enp.co.uk

UK Aircraft Engine Blade Casting Facility Opened by Rolls-Royce

aircraft blade engine crafting facilityAs experts in metal finishes and plating techniques used in the aerospace industry, we were delighted to read the news about the new £110 million advanced blade casting facility which has been opened nearby in Rotherham. Rolls-Royce have opened the 50,000ft² facility, which is expected to produce more than 100,000 single crystal turbine blades a year, including high pressure (HP) and intermediate pressure (IP) single crystal blades.

New Technology and Modern Manufacturing Processes

Rolls-Royce plan to open the facility in 2017, and it is estimated to bring 150 new jobs into the region. Matthew Hancock, who is the UK Minister of State at the Department for Business, Innovation and Skills said: “This new facility will house the most advanced blade casting facility in the world, and is a truly remarkable feat of engineering. Our aerospace growth partnership has put in place a long-term industrial strategy for the whole aerospace industry, and this investment by Rolls-Royce in new technology and modern manufacturing processes is testament to the ongoing strength of this sector.”

The facility will make use of the manufacturing methods that have already been developed within Rolls-Royce and at the Coventry based Manufacturing Centre. The facility will include automated manufacturing techniques, including integrated wax fabrication lines, 3D structured light inspection and computed tomography (CT).

Turbine Blades for Trent, Rolls-Royce and Airbus

The new plant will produce turbine blades which will be used in various Trent aero engines, Rolls-Royce Trent XWB, which will power Airbus A350 XWB. Each Trent XWB engine requires 182 HP and IP turbine blades, which are 10cm in height and 300g in weight, and undergo 200 processes before being installed. The blades operate at temperatures of up to 200°, and are placed in a disc that rotates at over 12,000rpm. The turbine extracts energy from the engine’s combustor hot gas stream, and uses it to drive the fan and compressors.

UK Based Metal Plating Services

Here at NiTEC, we provide a range of metal finishing and metal plating services. Our high quality electroless nickel plating service is the perfect solution for critical high-end engineering items such as those used in the defence, healthcare, automotive andaerospace industries. For more information, please call NiTEC UK on 0845 224 3571 or email info@nitec-enp.co.uk

How to Get the Best Results from Electroless Nickel Plating

Electroless nickel plating specialistsElectroless nickel plating is a cost effective and high quality solution to protecting metals from corrosion and increasing their life span. Nickel coatings have a variety of fantastic properties from wear resistance to hardness, making it a popular choice of metal plating for the defence, automotive, aerospace and healthcare industries.

However, electroless nickel plating is quite a complicated process that involves precision and careful execution. As experts in the process, we’ve put together a few top tips that will ensure that the best results are achieved during the process of nickel plating.

Continuous Monitoring of the Plating Solution

For the electroless nickel plating process to be effective, the chemicals in the plating bath need to be of a precise balance. This requires continuous monitoring of the plating solution to ensure that the chemicals a replenished sufficiently.

Filtration of the Plating Bath

In order to remove insoluble materials that can cause substrate roughness, the plating bath needs to be filtered continuously.

Correct Preparation of Parts

Components should be chemically pre-treated and rinsed thoroughly before the plating process to ensure that any surface contaminants are removed. There are other mechanical finishing techniques that can also be used to prepare the surface of the part for electroless nickel plating and improve the condition of the service, for example shot blasting.

Plating Bath Temperature Control

The temperature of the nickel plating bath needs to be monitored closely throughout the plating process. If the temperature is too low, it will have the effect of lengthening the plating process and in extreme cases may prevent the metal coating from depositing properly. If the temperature is too high on the other hand, the speed of the deposition will be speeded up beyond a level that is optimum for quality, and may result in the substrate blistering.

Bath Water Purity

Any impurities in the water used for the EN bath can result in unacceptable plating results. The water should be free of metal ions, particulates or other foreign matter.

UK Electroless Nickel Plating Service

Contact us today on 0845 224 3571 or email us at info@nitec-enp.co.uk to talk through your electroless nickel plating requirements and see how NiTEC can provide high quality processes at a cost to suit your business.

Electroless Nickel Plated Steel for The Darwin Centre at The Natural History Museum

Although this isn’t a recent project for our electroless nickel plating specialists at NiTEC UK, it’s definitely worth talking about on our blog! We were involved in a very exciting project in conjunction with The Natural History Museum and the development of their new extension, The Darwin Centre.

the natural history museumThis building consists of a glass structure attached to the famous London museum, and stores vast collections and housing new laboratories for scientists with ‘behind the scenes’ access for visitors. Our expertise was required to electroless nickel plate a series of steel ‘spiders’ which would hold the panels of glass together that the extension is constructed from.

Environmental Architecture

Phase I of the project was designed by the architectural firm HOK and completed in September 2002. It includes storage for the Museum’s collection of 22 million zoological specimens stored in spirit, and is a great example of a new wave of environmental architecture.

The 120,000 square feet/ 11,150 square metre building is faced by a large glass solar wall, held together with the electroless nickel plated ‘steel spiders’, and is designed to reduce heat in summer and heat loss in winter. It has a ‘caterpillar’ roof made of recyclable materials, which lets in lots of natural light, and reduces the need for electricity.

HOK used zoomorphic brackets in the solar wall of The Darwin Centre. These are sun-tracking metal louvers which move and change the appearance of the building. The centre also has a triple-skin, caterpillar like inflated roof. HOK used these techniques to reflect the centre’s work and ideals.

The environmental features of The Darwin Centre follow the designer’s wish to re-create ‘architecture parlante’. This is when the external appearance of a building reflects what happens inside, an idea which Alfred Waterhouse practised on the exterior of the main building with his use of animal sculptures. The designers also wanted to provide a visual connection to the main museum building by Waterhouse. It therefore incorporates terracotta, and the steel frame echoes the blue terracotta of the Victorian building.

Electroless Nickel Plating Services

As experts in electroless nickel plating and various other metal plating techniques, we have carried out a number of special projects in the fields of architecture, sculpture and engineering. For more information about our services, please visit our metal finishing website, call us on 0845 224 3571 or Email: info@nitec-enp.co.uk

Happy New Year From NiTEC UK!

As 2013 draws to a close, we are looking back on what has been a very busy year for NiTEC in the metal plating industry. From our nomination for the Excellence in Manufacturing Award at The Sheffield Business Awards, to our new testing laboratory, 2013 has been a great year for all of us here at NiTEC UK.

New facilities to monitor phosphorus levels

Our new laboratory means that our lead times have been cut dramatically; we are now able to turn around standard plating jobs within 24 hours. Our new state of the art, in house facilities mean that we no longer have to outsource testing. We can now monitor phosphorus levels, perform micro-sections and hardness tests on site.

Excellence in Manufacturing Award

In November we were thrilled to discover that NiTEC had been shortlisted for The Wake Smith Excellence in Manufacturing Award at The Sheffield Business Awards. The ceremony took place in December and although we didn’t win, we were very pleased to have been nominated for such a prestigious award.

We have more than 30 years of experience specialising in the electroless nickel plating process, and a comprehensive range of metal finishing processes and techniques. We also offer a variety of surface treatments including electroless nickel platingdiffused nickel platingcopper platingshot blasting and heat treatment. For more information, please call us on 0845 224 3571 or email info@nitec-enp.co.uk

NiTEC Shortlisted for Excellence in Manufacturing Award at Sheffield Business Awards

We are pleased to announce that we have been shortlisted for The Wake Smith Excellence in Manufacturing Award at the 2013 Sheffield Business Awards.

sheffield business awardsThe Wake Smith Excellence in Manufacturing Award is presented to the company that is able to demonstrate the following:

  • A modern, efficient and innovative approach to manufacturing.
  • Exhibits best practice to build a sustainable operation either by the development of new manufacturing techniques, new products or capital investments.
  • A track record for training and passing on skills to future generations and the desire to promote the region as a center for manufacturing excellence.

Commercial Director Marcus Hill said, “We are delighted to have been nominated for such a prestigious award. NiTEC have had a very successful year and achieved a lot. It’s great to be recognised for our innovative approach to manufacturing and we are very much looking forward to the big night.”

NiTEC have over 30 years specialising in the process of electroless nickel plating. Over the years we have developed a range of metal finishing and metal plating processes and techniques. In addition to electroless nickel plating, we also offer the services of diffused nickel plating, copper plating, shot blasting and heat treatment.

Worldwide metal plating service

Our plating and delivery service is worldwide, available throughout Europe and the rest of the world including the UK, France, Holland, Brazil and Germany. If you would like more information about our services, feel free to call the friendly team at NiTEC on 0845 224 3571 or email info@nitec-enp.co.uk. Alternatively, visit the NiTEC website at http://www.electroless-nickel-plating.co.uk

15 Reasons To Choose Electroless Nickel for your Metal Plating Needs

electroless nickel plated componentWhen considering a plating method, there are lots of options you can consider. Here at NiTEC, we are experts in electroless nickel plating and consider the process superior to many other coatings on the market.

There are many advantages to electroless nickel plating that in our opinion make it a cut above the rest.

For example, electroless nickel:

  • Allows the deposit to coat a variety of surfaces, many of which would be difficult if not impossible to plate using the process of electroplating.
  • Is a very cost effective solution to coating metals such as mild or stainless steel.
  • Can substantially extend the life of a component.
  • Produces a metal layer with a very even thickness over all surfaces of the component, regardless of its shape or dimensions. This means that there is little or no excess deposit at high points on the component.
  • Deposits of electroless nickel have excellent physical and chemical properties, including hardness, wear resistance and lubricity.
  • Creates a uniform coating that makes it ideal for critical high-end engineering items, especially those used in the defense, automotive, healthcare and aerospace industries.
  • Has a high level of corrosion resistance making it perfect for extending the life of anything that it coats. This makes it the perfect solution for parts that are exposed to harsh environments such as the marine, oil, gas and defense industries.
  • Because of its ability to extend the life of components due to its high levels of corrosion resistance, electroless nickel coatings can reduce the cost of repair and replacement parts.
  • Prevents the formation of rust on a component, therefore preventing the parts around it from rusting too.
  • Tight manufacturing tolerances can be achieved with an electroless nickel coating because of its ability to deposit nickel evenly on the surface of a component
  • Can be used to improve the surface of a component so that it is back within the specified tolerances.
  • Provides the surface of the component with a surface layer that allows post finishes to be carried out effectively.
  • Has self lubricating properties which reduce the wear of a component through friction, creating minimal coating weight loss.
  • The use of electroless nickel on a component creates a coating that will not flake or chip off like some paints and lacquers will.
  • Can be hardened up to 950vhn with the appropriate heat treatment.

Choose electroless nickel for your metal plating needs by calling the NiTEC team on 0845 224 3571, email info@nitec-enp.co.uk or get in touch via our contact page.

NiTEC sponsor Tupton RUFC

We’ve got a great team here at NiTEC. As well as working hard electroless nickel plating and all the other types of metal finishing services we carry out, we’ve also got 6 members staff on a local rugby team, Tupton RUFC.

NiTEC electroless nickel plating sponsor Tupton RUFC

 

NiTEC sponsor the team with hats and training tops, and obviously, we also provide them with loads of support whether they win or lose!

If you are looking for a quality, reliable metal plating company, who are also dab hands on the rugby pitch, contact NiTEC on 0845 224 3571 or email: info@nitec-enp.co.uk

Aerospace Metals and The Hubble Space Telescope

As experts in the process of electroless nickel plating and diffused nickel plating, the staff at NiTEC like to keep up to date on the various uses of nickel around the globe. As nickel electroforming was used as the plating service of choice on parts of the Hubble Space Telescope, we thought it only right to feature it in a blog post!

The Hubble Space Telescope was carried into orbit in 1990 by a space shuttle and remains there today taking pictures of space. The HST provides scientists and astronomers with exceptional images from space that has contributed a great deal to improving our understanding of the universe.

Named after the astronomer Edwin Hubble, the HST has led to many breakthroughs in the field of astrophysics. Built by NASA, with contributions from the European Space Agency, the HST is operated by the Space Telescope Science Institute.

Perhaps the most memorable outcome of the images taken from the Hubble Space Telescope was the ability to accurately determine the rate of expansion of the universe.

Nickel electroforming has had an important role in the manufacturing of parts for the HST due to the ability of the process to meet very exact dimensional specifications. The Space Telescope Imaging Spectrograph (STIS) consists of a slit wheel that is made up of segments. These were produced by nickel electroforming, and then vacuum-laminated to stainless steel wheel segments.

Obviously a procedure such as this requires high levels of precision and accuracy. Multilayer electroforms with a minute tolerance were required, and were achieved using this process. The application of nickel electroforming has made a big contribution to the success of the Hubble Space Telescope and the high precision obtained by nickel electroforming has made it possible to produce enhanced coronographic HST images.

For more information about the ways in which nickel can be used, and corrosion protection aerospace metals, vvisit the NiTEC website at http://www.electroless-nickel-plating.co.uk

Nickel Plating – The Cheaper Alternative to Stainless Steel

Electroless nickel plating can be a great alternative to stainless steel. It’s much more cost effective and it still offers amazing corrosion resistance. Stainless steel is very expensive and it’s often hard to find a source to cast very large components made of stainless steel.

Making large parts out of cast iron and then electroless nickel plating them is a cheaper and quicker solution.

Hardness and Wear Resistance

It’s also perfect for plating large machined parts that need to be resistant to corrosion. Electroless nickel plating is also a great alternative to stainless steel because of its hardness and wear resistance.

Here at NiTEC, we’re experts in the process of electroless nickel plating and our equipment means that we can plate even the most difficult large parts accurately and consistently.

If you would like to find out more about reducing costs by using electroless nickel plating as an alternative to stainless steel, contact NiTEC on  0845 224 3571 or email info@nitec-enp.co.uk

Reduced Lead Time for Nickel Plating

The last few months have been a really exciting time here at NiTEC. The new laboratory is finally finished and it has made a dramatic difference to the way we run the business. Before the lab, nickel plating jobs often took up to 2 weeks to complete, because we had to send samples off for testing before returning them to the customer.

But now we have a brand new lab and we can do this testing in-house, which has reduced our lead time to 24 hours! It really is a massive improvement on the turnaround time of our work, and in turn benefits customers a great deal too.

Quality Director Paul Allen said, “The lab is a fantastic step for NiTEC. Not only can we reduce offsite costs for testing, we can offer our customers a much faster service. Completed metal plating jobs would often have to wait to be dispatched until the required test results and paperwork had been completed by a third party laboratory. Now that we do the necessary testing in-house, our service is so much quicker. So far, our customers are very happy!”

The new lab has the facilities to perform all the tests that verify hardness, phosphorus levels and diffusion layers. We have also invested in a Mitutoyo Micro Hardness Tester and we use colour metrics to measure the phosphorus levels of diffused nickel.

If you have a project that requires a fast turnaround for your plating needs – we can meet them! For more information about our new laboratory and the positive impact it will have on your metal plating order, please call 0845 224 3571 or email info@nitec-enp.co.uk.

Engineering Applications of Electroless Nickel Plating

Over the years the staff at NiTEC have developed a wide range of metal finishing and metal plating techniques. We are able to process many materials such as ferrous substrates, plate stainless steel, plate copper and its alloys, and even plate aluminium alloys.

There are endless applications for electroless nickel, and they can be found in a huge number of industries.

Electroless nickel plating is a very common choice for many engineering applications because it has lots of great qualities, for example:

  • Wear resistance
  • Hardness
  • Corrosion resistance
  • Uniform coating
  • The ability to plate non-conductive surfaces

 

 

 

Electroless nickel plating can be used for a number of industrial applications, including, but not limited to the following:

  • Sea water pumps
  • Aircraft control systems
  • Photographic equipment
  • Oil field drilling equipment
  • Aircraft engine mounts
  • Undercarriage fixtures
  • Hydraulic pistons
  • Valves and pump shafts
  • Printing rollers
  • Machine slideways
  • Excavating equipment
  • Hydraulic cylinders
  • Fine instrument pivots
  • Memory discs
  • Spray nozzles
  • Worm wheels
  • Valve blocks

If you would like to find out more about electroless nickel can be used as a corrosion resistant, hard wearing coating for your engineering application, contact the specialist team at NiTEC on 0845 224 3571, or email: info@nitec-enp.co.uk

Salt Spray and Corrosion Resistant Coating

The effects of salt spray on metal coatings can result in corrosion of the surface of the metal. Metal surfaces that are exposed to marine environments need to be fit for use in sub-sea conditions to prevent this type of corrosion from occurring.

Here at NiTEC, we aim to keep at the forefront of our industry by developing products to solve problems such as these. We needed to come up with a product that would be a cost effective answer to extend the life of mild steel exposed to a marine environment.

Components operating in conditions such as these need to last a long time, as the simple act of just replacing them can result in downtime and can be very expensive.

Through years of research, development and testing, we’ve created a product that protects mild steel from salt spray corrosion for an unprecedented amount of hours – SeaTEC 100. It’s a really exciting achievement within the engineering industry, and is ideal for use in sub-sea conditions.

SeaTEC 100 can be used to plate metal components, valves and connectors used in marine environments. It is able to increase the strength of items such as pipeline connectors, which is ideal because these are the points at which the material is at its weakest level.

It has also been tested to withstand salt spray conditions for over 25,000 hours, an unprecedented amount of time within this industry. It is also available in a variety of colours.

SeaTEC100 is an ideal plating for oil rigs and pipes used to transport oil and gas as it can substantially extend the life of materials such as mild steel. This means that downtime as a result of corroded parts is severely reduced or avoided altogether, and the cost of repairing, replacing or maintaining parts is reduced too.

NiTEC also specialise in the process of electroless nickel plating, copper plating, and shot blasting and heat treatment. To find out more about SeaTEC100, electroless nickel plating and the other services we offer, please visit the NiTEC website, call us on 0845 224 3571 or email: info@nitec-enp.co.uk