Tag Archive for large capacity electroless nickel plating

The Biggest Electroless Nickel Plating Line in Europe Well Under Way

largest electroless nickel plating line in EuropeHere is the latest photograph of the new factory extension which is soon to be completed at NiTEC UK. After lots of hard work and extensive building work, the new factory extension will create an extra 3,000 square foot of space, and create another electroless nickel plating line. In fact, we have a suspicion that it will be the biggest plating line in Europe, making us industry leaders in the process.

Specialist Large Capacity Electroless Nickel Plating Line

The specialist electroless nickel plating line should be fully operational in the next few weeks and will include the installation of a state of the art crane, allowing us to handle components of up to 20 tonnes. Marcus Hill, the Commercial Director at NiTEC UK said: “The market is growing rapidly and our new plating line means that we can accommodate more work in response to this growth. We are really pleased to be able to respond even more quickly to our customers’ plating needs.”

Increasing Demand for Nickel Plating

“Due to the increasing demand for a nickel plating line that can take very large components, we have met the needs of our customers with exactly that. The new nickel plating line will adhere to our usual high standards of quality and safety, and will mean that size will never be a limit for plated parts. We believe that we now have the largest electroless nickel plating tank in Europe, with the capacity to plate items 12 metres in length.”

Metal Finishing Services at NiTEC UK

Here at NiTEC UK, we have more than 30 years of experience specialising in the electroless nickel plating process and we also offer a variety of other surface treatments. Just last year, we expanded our services to include nickel PTFE plating,nickel diamond platingtin plating and nickel boron plating, in addition to our already well established services of diffused nickel platingcopper plating and electroless nickel plating.

All our line staff are time served in their own disciplines, meaning that every job is managed by personnel with a knowledge and understanding of the specialist process of electroless nickel plating. For more information, please call us on 0845 224 3571 or email info@nitec-enp.co.uk

New Ultra-Large Electroless Nickel Plating Line at NiTEC UK

roller for packaging industryWe are pleased to announce the installation of a new, ultra-large plating line at our metal finishing and plating factory in Chesterfield, Derbyshire. This will be our 6th nickel line and has been designed to accommodate very large pieces of up to 12 metres long and 3 metres high.

World’s Largest Electroless Nickel Plating Tank

Commercial Director of NiTEC UK, Marcus Hill said: “Due to the increasing demand for a nickel plating line that can take very large components, we have met the needs of our customers with exactly that. The new nickel plating line will adhere to our usual high standards of quality and safety, and will mean that size will never be a limit for plated parts. We believe that we now have the largest electroless nickel plating tank in the world, with the capacity to plate items 12 metres in length.”

Expansion of Production Capacity

2014 was a busy year for NiTEC UK when we closed the deal on a funding boost that allowed us to expand our nickel plating services. As leaders in the market place for providers of electroless nickel plating services, we were really pleased to be able to expand our capabilities and production capacity. And this new, large nickel plating line will expand our services even further!

Metal Finishing Services at NiTEC UK

Here at NiTEC UK, we have more than 30 years of experience specialising in the electroless nickel plating process and we also offer a variety of other surface treatments. Just last year, we expanded our services to include nickel PTFE plating, nickel diamond plating, tin plating and nickel boron plating, in addition to our already well established services of diffused nickel plating, copper plating and electroless nickel plating.

All our line staff are time served in their own disciplines, meaning that every job is managed by personnel with a knowledge and understanding of the specialist process of electroless nickel plating. For more information, please call us on 0845 224 3571 or email info@nitec-enp.co.uk

UK’s Largest Electroless Nickel Plating Tanks at NiTEC UK

As experts in the process of electroless nickel plating, NiTEC UK have the largest electroless nickel plating tanks in the UK.

Pre-Treatment for Electroless Nickel Plating

Before a component can be electroless nickel plated, it must be suitably prepared for the process. Firstly, the part is cleaned in a series of pre-treatment tanks and rinsed in water. It then enters the coating tank which is heated to a critical temperature above 90C and contains the plating solution made up of the nickel-phosphorus alloy and a reducing agent.

electroless nickel plating lineThe thickness of the coating that is deposited is dependent on the immersion time, and the phosphorus content of the solution governs its hardness and corrosion resistance.

In order to achieve the maximum thickness achievable, the part needs to be in the plating tank for approximately 9-10 hours, during which time the solution is agitated and continuously re-circulated to prevent debris being incorporated into the coating. The total contents of the tank will be filtered and re-circulated within 10 minutes.

There are three levels of phosphorus in solution that are typically used, each of them having different benefits and attributes.

 

Low Phosphorus Electroless Nickel Plating

A low phosphorus electroless nickel coating typically contains 2.5% phosphorus. This produces a very uniform porous free coating which uniformly covers the complete surface of the component, including inside recesses. It has excellent corrosion resistance in alkaline conditions, but the coating is relatively soft, below 235VPN, and is therefore not particularly wear resistant.

Medium Phosphorus Electroless Nickel Plating

Medium phosphorus solutions contain between 6 and 10% phosphorus and produce a coating which effectively combines intermediate hardness with good corrosion resistance. Medium phosphorus coatings deposit rapidly and produce a bright or semi-bright coating.

High Phosphorus Electroless Nickel Plating

High phosphorus coatings contain between 11-14% phosphorus and produce hard coatings of up to 600VPN. This level of hardness is ideal for wear resistant applications in harsh acid environments typical of the conditions experienced in oil and gas drilling or mining applications. The high phosphorus level also renders them non-ferromagnetic and hence suitable for coating, for example, austenitic stainless steels, for applications where ferro-magnetism cannot be toleration such as MRI scanners. Such hard coatings are also used on stainless steel to improve its galling resistance in wear situations.

Electroless Nickel Plating Service

Contact us today on 0845 224 3571 or email us at info@nitec-enp.co.uk to talk through your electroless nickel plating requirements and see how NiTEC can provide high quality processes at a cost to suit your business.