Tag Archive for corrosion resistant plating

Nickel Plating takes precedence in new DIY Water Cooling Kit

Thermaltake_fans_nickel_plating_cooling_NiTECClosed-loop water cooling kits are often used in computers or gaming PCs but do not have the greatest of reputations when it comes to safety, though they may be convenient.  Instead, enthusiast are using custom kits due to their performance and the fact that they can customize them to be just as they need them to be.  The new Thermaltake Pacific R360 D5 water cooling kit seems to be a great hit so far this year, because it has everything enthusiast builders need, and everything is all in one box!

DIY Water Cooling Kit in a Box

Inside this Pandora’s box of goodies (for some of us) you will find:

  • A CPU water block – has a copper base an anti-corrosive nickel plating. Block is claimed to fit all modern CPU sockets
  • A D5 pump and reservoir
  • A 360mm slim radiator
  • Six Compression fittings
  • Three Ring 12 LED blue radiator fans – hydraulic bearing and anti-vibration mounting system. This also aids the aesthetics as well as make the cooler quiet.
  • A length of tubing
  • Thermaltake 1000 Blue Coolant
  • Extra accessories – often ordered extras to improve the external appearance of the water cooling kit.

 

What does Nickel Plating do?

The CPU water block has a base made out of copper and anti-corrosive nickel plating.  What does nickel plating do to help?  Due to it being so corrosion resistant, its life is drastically extended, which means that part replacement occurs much less frequently than with other coating types, materials or if left uncoated.  Rust is unable to form where nickel plating has occurred and therefore the quality of the components is improved.  Nickel plating is great because it deposits itself evenly over a surface which not only looks nicer aesthetically, but it also makes the component a lot more durable and hard wearingNickel plating is the perfect solution for components which a subjected to a high amount of friction, wear or use and if it is treated properly, with the appropriate heat treatment, it will not chip or flake either like a top coat of paint or lacquer does.

 

Contact NiTEC UK Today

If you or your business are interested in plating, such as electroless nickel plating or diffused nickel platingheat treatment or have a special project which requires specialist assistance, then why not contact NiTEC UK?  We are Derbyshire based, leading specialists in the plating industry who offer a wide range of well-developed, tried and tested techniques which are not only high-end but also cost effective.  We have experience of working for the computing, aerospace, medical, army and automotive industries, to name but a few and offer our services to the UK, Germany, France, Brazil and Holland.  Call us today on 0845 224 3571 or alternatively you can email us at info@nitec-enp.co.uk

 

UK Industrial Output Increased by Rise in Oil and Gas Extraction

 

The UK’s industrial sector has received a significant boost thanks to an increased output of oil, gas and manufacturing. The Yorkshire Post has reported that industrial output grew at its fastest rate in six months in March, after an unexpected bounce in oil and gas extraction.

offshore oilrigOfficial data from the Office for National Statistics has showed that industrial output rose 0.5% in March, after creeping up by only 0.1% in February. This is the strongest growth since September, and has exceeded leading economists’ forecast of that it would remain the same.

Oil and Gas Extraction

Oil and gas extraction rose to 4.9%, which was its fastest rate since February 2014. Falling oil prices and rising production costs as North Sea oil gets scarcer had previously contributed to a general downward trend.

Britain’s economy grew by 2.8% in 2014, the fastest growth rate of any big advanced economy. It did lose pace in the first quarter of 2015 when total output rose by just 0.3%. However, recent data shows that manufacturing output rose by 0.4% after upwardly revised growth of 0.5% in February, which was slightly faster than expected.

Marine Corrosion Protection for the Oil and Gas Industry

Here at NiTEC UK, we carry out a significant amount of metal plating work for parts and components to be used in the oil and gas industries. A common requirement for plated components used in these industries is their ability to resist corrosion for a substantial amount of time, especially in subsea conditions.

Our commitment to research and development allowed us to create SeaTEC100, a metal coating that protects mild steel from salt spray corrosion and marine corrosion for an extensive period of time. SeaTEC 100 has been independently tested to withstand salt spray conditions for over 25,000 hours, a period of time that is unprecedented within the engineering industry.

Metal Plating for Oil and Gas Applications

We provide a range of metal finishing and metal plating services for both onshore and offshore oil and gas applications. For more information about corrosion resistant coatings, please call NiTEC UK on 0845 224 3571 or email info@nitec-enp.co.uk

Corrosion Resistant Coatings for Marine Environments

Rusty mining equipment

Mining equipment suffering from rust and corrosion

Corrosion can be a big problem for parts and machinery operating in marine environments. Mild steel is commonly used for marine applications due to its strength, ease of fabrication and relatively cheap price.

The only problem is, it corrodes very easily when exposed to seawater. So when mild steel isn’t protected by a corrosion resistant layer or barrier, it quickly loses its strength and can, therefore, result in failure of parts.

What is Corrosion?

Corrosion is the gradual destruction of materials by chemical reaction with their environment. It is the oxidisation of the metal at the interface between the metal and the environment, and the reaction results in the degradation of the mechanical properties of the metal. Corrosion is dependent on many factors, including oxygen concentration, pH, water temperature and the presence of dissolved salts such as chloride, sulphate and sulphites.

Pitting Corrosion

Pitting corrosion is a type of corrosion that occurs on mild steel in a localised fashion. The steel penetration can be very deep in relation to the area under attack, and it is therefore one of the most dangerous types of corrosion.

Bacterial Corrosion

Bacterial corrosion can also be referred to as micro-biological corrosion or anaerobic (without oxygen) corrosion. This type of corrosion is likely to happen if the environment that the metal is exposed to supports bacterial activity. For bacterial corrosion to occur, there must be stagnant water, a hydrocarbon food source e.g. oil or coatings, the presence of sulphates, an operating temperature of between 20 – 40C, and the presence of bacteria.

Corrosion Prevention Using Metal Coatings

The prevention of corrosion requires the elimination or suppression of the chemical reaction between the environment and the metal. One way of preventing this reaction is by applying a metal coating to the surface of the substrate, and the effectiveness of the coating depends on factors including the type of coating used, the operating environment and the coating type.

SeaTEC 100 Marine Corrosion Protection

Here at NiTEC, we have developed a corrosion resistant metal coating that effectively protects mild steel from salt spray corrosion and marine corrosion for an extensive period of time. For more information about SeaTEC 100 and its ability to extend the life of parts exposed to subsea conditions, please contact the expert team at NiTEC by calling 0845 224 3571 or email us at web@nitec-enp.co.uk.

5 Reasons to Choose Electroless Nickel Over Stainless Steel

electroless nickel plated componentDespite its name, stainless steel is not really fully stain proof. It doesn’t corrode, rust or stain easily with water as ordinary steel would do. But under conditions where there are low levels of oxygen, high levels of salt or poor circulation, stainless steel will stain and even corrode.

As experts in the process of electroless nickel plating, we have put together a list of 5 reasons why we feel that nickel plating components is a better choice than manufacturing them from stainless steel.

Superior Hardness and Corrosion Resistance

Stainless steel can be used in environments where corrosion resistance is important and where the levels of hardness of the metal are also important. However, electroless nickel plating mild steel can achieve the same effect, with properties of hardness and corrosion resistance actually exceeding the benefits offered by stainless steel.

Nickel Plating is Cheaper than Stainless Steel

Stainless steel is a lot more expensive than mild steel or cast iron that has been electroless nickel plated. It is far more cost effective to electroless nickel plate parts made of mild steel or cast iron for the ultimate levels of corrosion resistance.

Meet Engineering Specifications

Electroless nickel plating can be carried out to exceptionally high levels of quality so that it meets required engineering specifications. This means that you will have the peace of mind that your plated components will last indefinitely, effectively protected from corrosion and wear for years to come.

For more information about how we can fulfill your nickel plating requirements, or for advice on using electroless nickel plating an as alternative to stainless steel, please visit the Nitec website, or call our friendly team of staff on 0845 224 3571

Benefits of Corrosion Resistant Marine Coatings for Sub-Sea Components

As experts in a variety of corrosion resistant coatings, NiTEC UK have extensive experience in the oil and gas industry. Our metal finishing specialists understand the hostile environments and challenges that are presented by this industry, which is why we have taken the time and effort to develop a coating solution that has been specifically designed to address corrosion problems that arise in this area.

Increase the Lifespan of Sub-Sea Components

Corrosion resistant coatings are a great way of increasing the lifespan of subsea components within the oil and gas sector. Our metal coatings and metal finishing services have been designed and developed to address the wear, abrasion and deep sea corrosion issues that critical components are exposed to during their lifespan.

SeaTEC100 Marine Coating for Corrosion Resistance

seatec marine corrosion resistant metal coatingNiTEC UK’s SeaTEC100 can extend the life of mild steel operating in marine environments, and it is a very cost effective way of doing so.

Developed and tested by our specialist team, this product is able to protect mild steel from salt spray corrosion for an unprecedented length of time. Perfect for use in sub-sea conditions, SeaTEC100 increases the strength of items such as pipeline connectors, where the material is at its weakest level.

Protecting Mild Steel in Marine Environments

SeaTEC100 can effectively plate metal components, valves and connectors, making it the ideal plating for oil rigs and pipes used to transport oil and gas. This coating has also been tested to withstand salt spray conditions for over 25,000 hours, longer than any other coating has been tested for within the industry with positive results.

For more information about using our metal plating services and SeaTEC 100 to extend the life of parts exposed to subsea conditions, please contact the expert team at NiTEC by calling 0845 224 3571 or email us at web@nitec-enp.co.uk. Alternatively, you can visit the Nitec website for more information.

The Advantages of Corrosion Resistant Coatings

Corrosion and rust can have a catastrophic effect on the safety of a variety of equipment used in the automotive, oil and gas, and engineering industry. And it’s not just the safety of this equipment that’s a problem, corrosion and rust can also affect the reliability and efficiency of the equipment too.

What is Corrosion?

Corrosion occurs when a metal or alloy is attacked by agents in the surrounding atmosphere. This reaction causes the surface of the material to disintegrate into an oxide or sulphide, or even the dissolution of the material into the surrounding environment.

How Do Corrosion Resistant Coatings Work?

There are many things that can degrade metal components, such as exposure to chemicals, oxidation, moisture and salt spray. Corrosion resistant coatings protect the metal from this degradation by providing a barrier between the component and the corrosive material.

The advantages of using components that are resistant to corrosion are numerous.  They can increase the life of a component as they prevent the formation of rust on a part, in turn stopping the part from becoming a catalyst for rust formation on surrounding parts. This, therefore,  prevents part on part rusting and removing the risk of one part affecting the final assembly.

What are the Benefits of Corrosion Resistant Coatings?

Coatings which possess anti-corrosive properties such as electroless nickel plating and diffused nickel plating ensure that metal components have the longest possible life by inhibiting the effect of chemicals, moisture and salt spray etc.

Another benefit of an anti-corrosion coating is that they can tolerate extended periods in extreme conditions such as fluctuations in temperature, exposure to hostile elements and extreme moisture and damp. The use of corrosion resistant plating before the part is exposed to corrosion can reduce costs and delays due to replacement of parts.

Electroless Nickel Corrosion Resistant Coating

electroless nickel plated componentElectroless nickel is a uniform coating that is the perfect solution for critical high-end engineering items used in the defence, healthcare, automotive and aerospace industries.

It is very resistant to corrosion and will therefore extend the life of everything it coats. This makes it ideal for coating parts exposed to harsh environments such as those operating in the marine, oil and gas and defence industries. Therefore, it can reduce the cost of repair and replacement parts.

The process of electroless nickel plating is a great way to prevent corrosion from occurring on parts used in the automotive, oil and gas, and engineering industry. Contact NiTEC today on 0845 2243571 or email web@nitec-enp.co.uk