Tag Archive for corrosion protection for metal

Extending the Service Life of Mild Steel with Nickel Plated Metal Coatings

Nickel coatings can be used to extend the service life of mild steel components in a variety of hostile and highly corrosive environments. From deep in the ocean to the wildest of deserts, our cutting edge metal finishing solution can provide a protective, corrosion resistant coating that can significantly increase the life of components. These metal coatings can be applied to a variety of surfaces in order to protect them from these types of conditions, meaning that there is less downtime for the repair and replacement of components, and, in turn, increased efficiency.

Metal Coatings for Marine Environments

offshore oilrigAs specialists in electroless nickel plating, NiTEC have developed a number of cutting edge treatments and techniques in the field of metal plating. Because SeaTEC 100 is a metal finishing process that can sustain harsh marine environments for thousands of hours, it is the perfect solution to the problem of marine corrosion. Marine conditions can significantly increase the rate of corrosion on parts, and SeaTEC 100 can eliminate this corrosion at a level of performance that cannot be beaten in the industry.

Our SeaTEC 100 coating can extend the life of mild steel operating in marine environments and has the advantage of being extremely cost effective. This product has been tested extensively and expertly developed by the team at NiTEC.

Metal Plating for use on Oil Rigs and Offshore Oil and Gas

SeaTEC 100 is able to protect mild steel from corrosion for many hours, so is ideal for use in sub-sea conditions. It can effectively increase the strength of items when they are at their weakest level, and is, therefore, perfect for components such as pipeline connectors. Our metal finishing experts have tested this process to ensure that the coating can withstand salt spray conditions for over 25,000 hours, making it an industry leader.

By plating metal components, valves and connectors using this process, the life of the material can be extended substantially even when used in a marine environment. Using SeaTEC is far more cost effective than other methods as the parts do not need to be replaced or repaired as often, and the finish is also available in a variety of colours.

Metal Plating Services Chesterfield

If you would like further information about this process, or more information about the other services that NiTEC offer such as electroless nickel platingcopper platingshot blasting or heat treatment, please visit our website.

Electroless Nickel Plating a Mild Steel Phoenix Sculpture

Here at NiTEC, we are regularly approached by artists and metal sculptors who want a cost effective, corrosion resistant method of plating their work. As you can imagine, sculptures made of any material are susceptible to wear, corrosion, and weather damage as a result of the elements. That’s why using a coating such as electroless nickel plating is perfect for metal sculptures that are to be displayed outside; the nickel coating is incredibly corrosion resistant and can protect the piece for tens of years to come.

Electroless Nickel Plating for Sculptures

This particular sculpture was commissioned for use at the entrance to an industrial park in Castleford in West Yorkshire. Fabricated using mild steel, the sculpture took the shape of a phoenix with its wings spread, rising from what appeared to be an abstract representation of flames. It really was a truly stunning piece of sculpture; there was something very majestic and impressive about its large open wings and long bowed head.

The staff at NiTEC built a special plating tank in order to accommodate the phoenix sculpture, one that would be big enough to comfortably house the piece and ensure that the nickel plating process would achieve the best and most accurate results. The sculpture itself was a very delicate and complicated shape; the wings alone were made up of a number of intricate metal feathers which had many recesses and sharp angles that needed to be covered fully with the electroless nickel coating.

Corrosion Resistance and Protection from the Elements

Electroless nickel plating is the perfect metal plating solution for projects with unusual and complex shapes such as this sculpture because the electroless nickel can be deposited evenly on its surface. It will also ensure that the sculpture is protected against the formation of rust, and will not flake or chip like a painted surface can do.

If you are an artist or metal sculptor and you would like more information about the advantages of using electroless nickel plating to prevent corrosion and wear on sculptures, contact NiTEC UK on 0845 224 3571 or email: info@nitec-enp.co.uk

Electroless Nickel Plating a Vacuum Chamber

Here at NiTEC, we are often approached by companies with specific plating needs for bespoke applications. We were approached by Rutherford Appleton Laboratories, who had manufactured a large vacuum chamber that they wanted plating with a thin layer of electroless nickel.

Without plating, the iron from the walls of the chamber would compromise and possible affect the results of the tests carried out inside it. Lasers used during testing would also cause damage to the chamber walls without a layer of electroless nickel.

The facilities at Rutherford Appleton Laboratories are used by scientists and engineers in order to advance their research into materials and structures, light sources, astronomy and particle physics. Every year about 10,000 scientists and engineers use the Laboratory’s facilities to advance their research. Many are academics and post-graduate students working on projects funded by the Science and Technology Facilities Council.

Electroless nickel plated layer for protection

Rutherford Appleton Laboratories had manufactured the large vacuum chamber for tests that involved lasers travelling down the centre of the chamber. This area needed to be plated with a layer of electroless nickel so that the layers did not burn through the paint during testing.

The vacuum chamber came in a number of large sections, some which weighed more than 20 tonnes. The team at NiTEC manufactured tanks to fit each part of the chamber that needed to be plated. The main body of the chamber weighed 150 tonnes and was built like a small room, containing many windows, portals and doors.

Blanking plates were manufactured for each of the chamber components, and the chamber was then sheeted over and manually and internally shot blasted. Originally, the chamber was going to be used as the plating tank and filled with electroless nickel plating solution. But the portals and windows contained recesses which were identified as gas traps and to overcome this and ensure complete coverage of the electroless nickel plating, all of the blanking plates were fitted with small air pipes. These fed up the outside of the chamber and back into the top, removing gas and solution and ensuring complete coverage.

If you would like to find out more about our electroless nickel plating services call us on 0845 224 3571, email us at info@nitec-enp.co.uk or visit the contact page on our website to make an enquiry.