Tag Archive for automotive coatings

Choose the Right Coating to Maximise Product Optimisation in the Automotive World

The idea of a specialised coating is for the surface of metals to be permanently enhanced by them.  This can be used on other substrates as well and on many components and equipment, too.  These specialised coatings, in effect, act as a deterrent and solve wear, corrosion, lubricant and release problems.   But to choose the best coating for you, the most important things which must be taken in to consideration is the operating environment.

Put a Coat on!

Surface coating usage has grown enormously in the automotive industry over the last fifty years.  Initially, the internal combustion engine was usually manufactured from cast iron, forged steels and die-cast aluminium alloysHeat treatment provided the wear surface for these elements along with white metal or bronze bearings.  They were oiled and lubricated to allowance clearance between moving surfaces.  Half a century later, this method is still used today, though we need and expect more out of our cars.  We expect them to last longer, drive considerably more substantial distances and we need them to abide by our emissions regulations now, too – no mean feat!  In case that wasn’t enough, we expect our cars to do all of this with less fuel and lighter engines which have a lower tolerance to engineering and lower friction between their moving parts.  Due to this, a wider range of materials and coating variety have been required by us all, so that the wear, corrosion and friction problems and expectations could be overcome.

Automotive Parts and Protective Coatings

Piston rings, skirts and pins are coated frequently by hard-wearing, low friction coatings.  This is to hengine-block-nitecelp the initial running-in and advocates long-life performance.  It also helps with lower oil lubrication levels which are commonly associated with cold engine starts and reduces the amount of lubricant allowed to enter the combustion chamber.  Ceramic coatings provide the thermal insulation of piston crowns, usually in diesel engines, where increased and high temperature thermal spray or vacuum use methods are often practiced.

Mating cylinder linings can be coated with electrolytic or electroless plated composite finished which incorporate hard particles of silicon carbide, diamond or boron nitride.  The engines design and performance influence are what enable the design engineer to make the coating choice.

Bio fuels have caused a large amount of corrosive issues with the fuel input systems, fuel storage and fuel delivery systems.  There are a great array of thin coatings which can be applied to these areas in order to prevent corrosion from occurring such as electroless nickel plating which is often enhanced with the use of powder coating or e-coat top coats.

Contact NiTEC UK

NiTEC UK are leading suppliers who are experts in electroless nickel plating.  We are a Derbyshire based company who undertake many processes to the highest spec for you.  These include diffused nickel plating, shot blasting, nickel boron plating, nickel diamond plating and so much more.  So, if you are interested in finding out more about these processes then give our friendly and professional staff a call on 0845 224 3571 or email us at info@nitec-enp.co.uk.  Alternatively, you can click here and go directly to our website to find out more about us and our processes.

 

Specialist Electroless Nickel Coatings for the Automotive Industry

brake caliper nickel plating

As experts in corrosion resistant coatings, NiTEC UK have developed a range of metal plating techniques and finishes that enhance the performance and aesthetics of parts used in the automotive industry.

Our advanced metal coatings have lead to us being trusted by worldwide automotive manufacturers, and we regularly plate components used by leading makers of cars.

Increase the Corrosion Resistance of Brake Calipers with Electroless Nickel Plating

As experts in the process of electroless nickel plating, NiTEC UK regularly plate arguably the most important part of a cars’ brake part; the brake calipers. High performance brake calipers are a key part of a modern car, and nickel is excellent for protecting steel, so is the perfect coating for applications of this sort.

As brake calipers are a necessity to allow your vehicle to stop, it is essential for them to be hard wearing and long lasting. Brake calipers are a vital part of your vehicle’s breaking system as they squeeze the brake pads against the surface of the brake rotor to slow or stop the vehicle.

Most cars on the road today have disk brakes. In a disc-braking system the car’s wheels are attached to metal discs, or rotors, that spin along with the wheels. The job of the brake calipers is to slow down the wheels of the car by creating friction with the rotors. It fits over the rotor like a clamp, and inside it is a pair of metal plates which have been bonded with friction material called brake pads.

Anti-Corrosion Coatings for High Performance Brake Calipers

nickel plated brake caliperNickel plating is the perfect solution to creating hard wearing, corrosion resistant brake calipers, and is a very effective way of coating and protecting steel.

Brake calipers are also exposed to difficult environments, for example heat, cold, summer, winter, snow and salt. Therefore, a corrosion resistant coating on these parts is very important to ensure the longevity of the cars braking system.

For more information about the variety of coating that we provide, including electroless nickel plating and nickel PTFE plating for the automotive industry, please contact us on

Significant Growth in the Aerospace and Automotive Sectors

In the last 5 years, the aerospace and automotive industries have reported significant growth, despite the manufacturing sector in the UK’s having declined dramatically over the past 30 years.

The Financial Times has reported that “Britain’s manufacturers are using cutting edge technology and gadgets to improve products and processes as the sector accelerates it recovery.”

Revival in Manufacturing

British companies have contributed to the growth in the aerospace and car making industries, leading many to believe that the future of UK manufacturing is in the hands of those that use innovative technology, or so called “advanced manufacturing.”

The Financial Times’ recent analysis of the Office for National Statistics’ has found that the British aerospace industry’s output is up by 60% and the automotive industry up by 40% compared to 5 years ago.

Coatings for the Aerospace and Automotive Industries

Here at NiTEC, we regularly operate in the aerospace and automotive sectors, providing a range of surface technology options which include electroless nickel plating, diffused nickel plating and other metal plating and surface treatments.

car illustrating growth in automotive industry

Electroless nickel plating can be used for a wide variety of functional applications and includes many advantages. Electroless nickel coatings are have excellent levels of hardness, lubricity and corrosion resistance. The coating is also able to cover components with complex geometrics and cover internal and external surfaces evenly.

We recently became approved suppliers for the aerospace company HS Marston Aerospace Limited. Our staff are fully committed to developing our services for use in the aerospace sector and are understandably delighted that our services are compliant with HS Marston’s quality standards and requirements.

If you would like to find out more about our metal plating and coatings for use in the automotive and aerospace industries, call us on 0845 224 3571, email us at info@nitec-enp.co.uk or visit the contact page on our website to make an enquiry.

No Need For Liquid Lubricants With Nickel PTFE Coatings

Here at NiTEC, our experience in the metal finishing and surface technology fields allow us to work with a variety of customers from a wide range of industries. One of the specialist services we offer is nickel PTFE plating, a unique plating solution that combines the hardness of electroless nickel with the lubricity of Polytetrafloureothylene, otherwise known as PTFE.

Lubricious and Hard Metal Coating

nickel ptfe plated component

The PTFE coating is perfect for those customers that require a lubricious, hard, uniform coating that can be accurately deposited across the surface of the component. Our electroless nickel/PTFE composite is a fantastic coating that properties of PTFE with those of electroless nickel.

PTFE is self lubricating, has excellent low friction and release properties. Combined with the wear resistance, corrosion resistance and hardness of electroless nickel, Ni-PTFE is the perfect surface treatment. Its self lubricating properties also make it ideal for components that are unsuitable for conventional lubricants.

What are the Key Properties of Nickel PTFE?

Nickel PTFE has many fantastic properties including the following:

  • Corrosion resistance
  • Wear resistance
  • Low friction
  • Uniform deposit
  • Lubrications

Where Can Nickel PTFE Coatings be used?

Our nickel PTFE coating provides low friction wear and self lubrication, which makes it an excellent choice for sliding wear applications and other instances where conventional lubricants would be harmful to the components. The Ni-PTFE plating process has been used extensively in the following industries:

  • Automotive
  • Machinery
  • Engineering
  • Mold and Die

If you would like more information about Nickel PTFE and the benefits it can have for your metal plating requirements, feel free to call the friendly team at NiTEC on 0845 224 3571 or email info@nitec-enp.co.uk. Alternatively, visit the NiTEC website at http://www.electroless-nickel-plating.co.uk