Tag Archive for anti-corrosion coating

The Importance of Salt Spray Testing to Ensure Corrosion Resistance

Coatings such as diffused nickel plating provide superior corrosion resistance to components. Choosing the right material and protective coating is essential when a component will be used in an extreme environment. But it’s absolutely crucial to assess the reliability of a product in order to make sure that it will survive in its working environment – that’s where salt spray testing is useful.

Rusty mining equipment

Mining equipment suffering from rust and corrosion

Ensure Component Reliability with Salt Spray Testing

The assurance of product reliability is of the utmost importance if you want to keep your customers happy. Without proper testing, you run the risk of components failing, which is not only annoying, it is expensive and potentially dangerous too. Product failure could also potentially damage the company’s reputation and may compromise its position in the market place.

Accelerated Corrosion Testing

Here at NiTEC, we use salt spray testing as a standard test method to check the corrosion resistance of coated samples which may be prone to suffering from degradation as a result of salt corrosion.

The salt spray test is an accelerated corrosion test that produces a corrosive environment for the coated samples in order to predict its suitability in use as a protective finish. It creates a saturated water vapour atmosphere containing sulphur dioxide, enabling us to determine the resistance of the sample, ensuring its longevity and reliability.

Checking the Corrosion Resistance of Diffused Nickel Plated Samples

As the test provides conditions that accelerate the process of corrosion, it means that instead of testing a product in real time, which will take an enormous amount of time, the same effect can be recreated in a relatively short space of time.

Salt Spray and Kesternich Testing Services at NiTEC UK

To find out more about our salt spray testing and Kesternich testing services, please contact us on 0845 224 3571 or email info@nitec-enp.co.uk. Please note that the Kesternich testing service from NiTEC is available to customers worldwide, as samples can be delivered to our metal plating factory in Chesterfield from abroad by DHL.

The Advantages of Corrosion Resistant Coatings

Corrosion and rust can have a catastrophic effect on the safety of a variety of equipment used in the automotive, oil and gas, and engineering industry. And it’s not just the safety of this equipment that’s a problem, corrosion and rust can also affect the reliability and efficiency of the equipment too.

What is Corrosion?

Corrosion occurs when a metal or alloy is attacked by agents in the surrounding atmosphere. This reaction causes the surface of the material to disintegrate into an oxide or sulphide, or even the dissolution of the material into the surrounding environment.

How Do Corrosion Resistant Coatings Work?

There are many things that can degrade metal components, such as exposure to chemicals, oxidation, moisture and salt spray. Corrosion resistant coatings protect the metal from this degradation by providing a barrier between the component and the corrosive material.

The advantages of using components that are resistant to corrosion are numerous.  They can increase the life of a component as they prevent the formation of rust on a part, in turn stopping the part from becoming a catalyst for rust formation on surrounding parts. This, therefore,  prevents part on part rusting and removing the risk of one part affecting the final assembly.

What are the Benefits of Corrosion Resistant Coatings?

Coatings which possess anti-corrosive properties such as electroless nickel plating and diffused nickel plating ensure that metal components have the longest possible life by inhibiting the effect of chemicals, moisture and salt spray etc.

Another benefit of an anti-corrosion coating is that they can tolerate extended periods in extreme conditions such as fluctuations in temperature, exposure to hostile elements and extreme moisture and damp. The use of corrosion resistant plating before the part is exposed to corrosion can reduce costs and delays due to replacement of parts.

Electroless Nickel Corrosion Resistant Coating

electroless nickel plated componentElectroless nickel is a uniform coating that is the perfect solution for critical high-end engineering items used in the defence, healthcare, automotive and aerospace industries.

It is very resistant to corrosion and will therefore extend the life of everything it coats. This makes it ideal for coating parts exposed to harsh environments such as those operating in the marine, oil and gas and defence industries. Therefore, it can reduce the cost of repair and replacement parts.

The process of electroless nickel plating is a great way to prevent corrosion from occurring on parts used in the automotive, oil and gas, and engineering industry. Contact NiTEC today on 0845 2243571 or email web@nitec-enp.co.uk