Tag Archive for aerospace metals

Boeing up in the World

Boeing_777_electroless_nickel_plating

 

 

 

 

 

 

 

The famous aeroplane makers, Boeing, have found what seems to be the “Lightest Metal Ever” known as microlattice.  This is a material which is 99.9% air!  Developed in California, it is a way for planes and even rockets to have their weight reduced.  This 3D open cellular polymer structure will reduce the amount of fuel a plane needs to use during take off, flying and landing.  Currently, Boeing are looking in to using this structure internally on their planes in areas such as the overhead compartments, under the floor and in other fixtures to create a modern internal environment for passengers.

Boeing and Electroless Nickel Plating

Researchers decided that the 3D open cellular polymer structure should be coated with electroless nickel plating, in order to give the structure the required strength, because the web of nickel-phosphorus alloy lattice tubes are only just 100 nanometres thick.  The theory behind using this new structure coated with electroless nickel plating is a lot more advanced in the theory of aeronautical engineering, so has not been trialed yet for space-bound vehicles.  However, it is known that it would be used for exactly the same weight saving reasons to go to space, but also because it has the ability to compress, too, which could mean that objects sent in to space could expand after launch, reducing cargo hold space.  More, evidence will be needed though, before this is trialled as part of a space-bound launch, but nevertheless is a very exciting move forward in science.

Electroless Nickel Plating

Electroless nickel plating as a high quality, cost effective solution for metal coating, elongating the life of a component dramatically, because it leaves an equal thickness metal layer deposit all over the surface of a component, no matter what size or shape it is.  It is ideal for use in harsh environment as it is corrosion resistant, rust is prevented from forming and does not chip or flake which reduces the cost and frequency of repairs and replacement needed.  Electroless nickel plating can be hardened up to 950vhn, is self-lubricating and is non-magnetic.  These are just some of the advantages of electroless nickel plating.  If you would like to find out more then you can find out more by contacting NiTEC UK, the leading suppliers of electroless nickel plating.

Contact NiTEC UK Today

NiTEC UK are experts in the process of electroless nickel plating (ENP) and have a friendly and professional team who are more than happy to help you with any query you may have at any time.  If electroless nickel plating is something you or your business would like to find out more about, then please contact us on 0845 224 571, email us at info@nitec-enp.co.uk or alternatively you can click here to go directly to our website.  Our website contains information about other services we provide, such as diffused nickel plating, copper plating, shot blasting and heat treatment.

5 Great Properties of Electroless Nickel Plating

electroless nickel plated componentsNo other metal coating has the combination of properties offered by electroless nickel, which is why so many industries use the coating and reap the benefits of it. As specialists in electroless nickel plating, NiTEC know that the properties of nickel plating are incredibly useful to our clients, enabling parts coated to have the highest levels of corrosion protection and hardness. Here are the top 5 great properties of electroless nickel, and why they are so important.

Uniform Thickness

The metal layer deposited by the electroless nickel plating process has an even thickness over all surfaces of the component, virtually regardless of its shape. This uniform coating is the perfect solution for critical high-end engineering items such as those used in the defence, healthcare, automotive and aerospace industries.

Electroless nickel can be deposited to produce a wide range of coating thicknesses. Even when plating large and small parts and on components that are fairly complex with recessed areas, the uniformity can be can still be maintained. The range of thicknesses for electroless nickel in commercial applications is 0.1 to 5 mils, although it is possible to create deposits as thick as 40 mils.

Corrosion Resistance

Electroless nickel coatings are often used in functional applications because of its excellent corrosion resistance. Electroless nickel coatings are able to withstand the combination of abrasion and corrosive chemicals, even in the very corrosive conditions encountered in drilling and producing oil wells.

Adhesion

Excellent adhesion of electroless nickel deposits can be achieved on a wide range of substrates, including steel, aluminium, copper and copper alloys. Heat treatment at a low temperature is commonly used to improve the adhesion of electroless nickel on all metals, especially on light metals such as aluminium or titanium. During this heat treatment, diffusion can occur between the atoms of the coating and the substrate. The surface preparation and activation of the electroless nickel plating is one of the most important factors for producing excellent adhesion.

Tight Manufacturing Tolerances

Tight manufacturing tolerances can be achieved as the electroless nickel is deposited evenly on the surface of the part. It can be also used to improve the surface of a component so that it is back within the specified tolerances, and provides a surface that allows post finishes to be carried out effectively.

Chip Free Coating

When using electroless nickel to plate a component, the coating provided is guaranteed not to chip or flake like other top coats such as paints or lacquers.

Electroless Nickel Plating Service

Contact us today on 0845 224 3571 or email us at info@nitec-enp.co.uk to talk to us about your electroless nickel plating requirements.

New Aerospace Project Could Revolutionise the Design and Manufacture of Aircraft Wings

A group of 13 partners have been chosen to take part in a new £30 million research programme which could revolutionise the design and manufacture of aircraft wings.

Aerospace Technology Institute Backing

aeroplane-wingBacked by the UK’s Aerospace Technology Institute (ATI), the VIEWS (Validation and Integration of Manufacturing Enablers for Future Wing Structures) programme will develop wing design, manufacture and assembly technologies so that they are near to being ready for use in the aerospace market.

In addition, they will select some other novel technologies that may be suitable for further development in the future.

Partners of the VIEWS Programme

Partners of the VIEWS programme include the Universities of Nottingham, Bath, Bristol and Sheffield Hallam; as well as five of the UK’s high value manufacturing catapult centres: the National Composites Centre, the Manufacturing Technology Centre, the Advanced Manufacturing Research Centre (the University of Sheffield),the Warwick Manufacturing Group (the University of Warwick) and the Advanced Forming Research Centre (the University of Strathclyde). The four industrial partners involved are as follows: GKN Aerospace, Bombardier Aerospace, Spirit AeroSystems, and GE Aviation.

Aircraft Wing Architecture

The programme will be based on technologies emerged from the structures technology maturity (STeM) research programme and will indentify tools and other manufacturing requirements to produce wing architectures and improve the process design and flow of production. It will also study inspection and repair tools and progress various composite and metallic manufacturing and assembly processes.

GKN Aerospace technical director Rich Oldfield said: “STeM saw us make valuable progress and VIEWS will work from that base, taking us nearer to market readiness with a new generation of automated processes and technologies that will extend what we in the UK are able to manufacture, at the same time as increasing the quality, consistency and speed of production.”

Metal Finishing Services for the Aerospace Industry

Here at NiTEC UK, our metal plating services are widely used in the aerospace industry for everything from aircraft engine mounts to aircraft control systems. For more information, please call NiTEC UK on 0845 224 3571 or email info@nitec-enp.co.uk

Aerospace and Defence Set to Rebalance the Economy

Farnborough International Airshow 2014 takes place this week, an event known throughout the world for promoting UK engineering excellence and industrial expertise. Aerospace and defence industry leaders will gather at the air show to discuss new technologies and trends, sharing the very latest thinking and exploring new opportunities within the sectors.

Airbus site Filton Bristol

The Hampshire Airport will play host to politicians, military officials and airline executives from all over the world as the global aerospace and defence industry meet to display and discuss the latest commercial airliners, fighter jets and drones.

Domestic manufacturing giants Airbus, BAE Systems and Rolls-Royce will be in attendance. On the commercial side, airline executives will no doubt be tempted by Boeing and Airbus, looking for multibillion dollar deals, while Rolls-Royce anticipate sales for the engines that power the aircraft.

The Thriving UK Aerospace Industry

The aerospace industry is experiencing a definite upturn in fortune, with global air passenger traffic on the rise and the continued demand for new aircraft. Major aerospace companies have thousands of aircraft on order and have been regularly increasing the rate of aircraft deliveries. This is having an impressively positive effect on UK businesses too; the latest global commercial aircraft data shows that orders are worth an estimated £150bn to the UK alone.

This event provides the UK with an opportunity to make real waves in the aerospace and defence sectors, underlining its prominent role despite cuts being made globally. Paul Everett, chief executive of ADS, the aerospace and defence trade body, told the Guardian newspaper, “Aerospace sustains high-value long-term jobs in the UK. We help create a rich science base with the kind of high-skilled jobs that politicians dream about. Aerospace is unquestionably the Premier League of our manufacturing industries.”

Engineering Excellence

The success and appeal of the Farnborough Airshow owes much to the UK pioneers and innovators who have contributed to revolutionising the aerospace industry. The UK remains a significant industrial power in the sector, and a huge amount of the aircraft that will be flying, and on display, at the airshow rely on the advanced skills, manufacturing and engineering excellence of the UK.

Metal Plating for Aerospace and Defence

If you would like to find out more about our metal plating and coatings for use in the aerospace and defence industries, call us on 0845 224 3571, email us at info@nitec-enp.co.uk or visit the contact page on our website to make an enquiry.

NiTEC Are Now Approved Suppliers for HS Marston Aerospace Ltd

We are pleased to announce that we are now approved suppliers for HS Marston Aerospace Limited. HS Marston is a great company and we are delighted to have been approved as their suppliers.

Commitment to the Aerospace Sector

Quality Director Paul Allen said: “I am particularly proud of this approval as Marsden are a very well respected aerospace company. This approval demonstrates NiTEC’s commitment to the aerospace sector.”

HS Marston Aerospace Limited has been providing products for use in the aerospace industry for more than 90 years. Today, they supply a range of heat transfer and fluids management products for commercial and military markets. HS Marsden’s products are used within airframes and engines and on fixed wing aircraft and helicopters.

Approval certificate for HS Marsden

Full Compliance with HS Marston Aerospace

The scope of our approval is as follows: ‘This approval requires full compliance with HS Marston Aerospace Limited, Purchase Orders, Quality Standards and Requirements for Suppliers and Subcontractors defined in Company Standard ME1019.’

Here at NiTEC, we operate in a variety of sectors and endeavour to provide the right service for each industry.

Whether it is electroless nickel plating, diffused nickel plating, shot blasting or heat treatment, we will work with your requirements to make sure that you get the highest quality service at a cost to suit your business.

For more information about our services,  call us on 0845 224 3571, email us at info@nitec-enp.co.uk or visit the contact page on our website to make an enquiry.

 

Boom for UK Aerospace Orders after 2013 Record Year

According to The Manufacturer, the industry’s leading publication of manufacturing news, articles and insights, last year was a record year for the aerospace industry in the UK.

The trade organisation ADS, who work to advance the UK Aerospace, Defence, Security and Space industries,  have reported that UK orders of commercial aircraft have increased by 28% in the last year. This makes 2013 a record year for the aerospace industry, with orders rising more than a quarter compared to 2012.

According to the ADS, there is also now a backlog of orders for commercial aircraft, including 20,000 engines and 11,000 aircraft. This backlog of orders is set to keep the UK aerospace industry, and its employees, busy for approximately 9 years!

“Growth in the aerospace industry”

UK aerospace boom for manufacturing industry“These figures highlight the opportunity for growth in the aerospace industry and the potential rewards that British businesses could reap,” said Business Secretary Vince Cable.

He also suggested that by working together, the UK government and industry can make sure that the opportunities are optimised.

Mr Cable said: “Together we have committed £2 billion over the next 7 years to create an Aerospace Technology Institute to help us win work on developing and building the planes and helicopters of the future, here in the UK. The Aerospace Industrial Strategy, which the Government has developed jointly with industry, is giving businesses the confidence to invest in the UK, creating more high-skilled, long-term jobs.”

Paul Everett, CEO of ADS said, “Global demand for new aircraft and engines is generating new demand and opportunity for the UK aerospace industry. The Aerospace Growth Partnership and the government’s long-term commitment to the sector’s growth is making a difference and we must continue to maximise the value of this unique collaboration between industry and government.”

UK specialise in aircraft manufacture

ADS has predicted that by 2032, there will be demand for the following:

  • 29,000 large civil airliners
  • 24,000 business jets
  • 5,800 regional aircraft
  • 40,000 helicopters

It’s great news, as the UK specialise in the development and manufacture of some of the most complicated and high tech parts of modern aircraft.  ADS predict that this means a potential market share of around $600bn for the UK.

Here at NiTEC electroless nickel plating specialists, we are thrilled that UK manufacturing is thriving. The aerospace industry is a growing sector and there is so much talent in the industry in this country. Our electroless nickel plating services can be used for a wide variety of industries including oil and gas, aviation and aerospace, so it’s fantastic news for us too.

If you would like more information about our electroless nickel plating services call us on 0845 224 3571, email us at info@nitec-enp.co.uk or visit the contact page on our website to make an enquiry.

Electroless Nickel Plating and Its Use in Aerospace Applications

Electroless nickel has many fantastic qualities which make it perfect for use in the aerospace industry. Below are some of the components used in the aerospace industry that electroless nickel is commonly use to plate.

Turbine blades and compressor blades

Turbine blades and compressor blades are parts of aircraft engines frequently exposed to highly corrosive environments. Electroless nickel is extremely corrosion resistant, making it favourable for this type of use.

Engineers working in the aerospace industry often use aluminium because of its light weight and density. An electroless nickel coating compliments the properties of aluminium by adding solderability, corrosion protection, wear resistance and hardness.

Piston Heads

The combination of electroless nickel and aluminium is often used to make piston heads. Electroless nickel is an effective coating because it prevents wear, and therefore increases the life of the piston. Aluminium is effective because it is so lightweight, meaning that the piston is able to work better.

Aircraft shafts

Electroless nickel is often used to plate the main shafts of air craft engines because it provides an excellent bearing surface. Typically, during air craft maintenance, rebuilding the shaft may be necessary. But with electroless nickel, the surface can be stripped off and re-plated to the thickness needed instead of buying new components, therefore saving money. This technique is also used when reconditioning rear compressor hub sleeves and bearing liners.

For more information about the use of electroless nickel plating in aerospace applications, please contact the specialist team at NiTEC on 0845 224 3571, email: info@nitec-enp.co.uk or visit the NiTEC website.